Mitsubishi Montero (2002-2004). Manual — part 424
REAR SUSPENSION ASSEMBLY
TSB Revision
REAR SUSPENSION
34-9
REMOVAL SERVICE POINTS
.
<<A>> BRAKE CALIPER ASSEMBLY REMOVAL
Secure the removed caliper assembly with a wire, so that it
does not fall.
.
<<B>> LOWER ARM MOUNTING BOLT REMOVAL
1. Place a piece of wood at the lower arm as shown in the
illustration. Using the floor jack, compress the coil spring to
remove the lower arm mounting bolt.
2. Lower the floor jack slowly, and then remove the coil spring.
.
8.
ADJUSTER ASSEMBLY (REFER
TO GROUP 36, PARKING BRAKE
LINING AND DRUM
9.
STRUT (REFER TO GROUP 36,
PARKING BRAKE LINING AND
DRUM
10. SHOE-TO-SHOE SPRING
(REFER TO GROUP 36, PARKING
BRAKE LINING AND DRUM
11. SHOE HOLD-DOWN CUP (REFER
TO GROUP 36, PARKING BRAKE
LINING AND DRUM
12. SHOE HOLD-DOWN PIN (REFER
TO GROUP 36, PARKING BRAKE
LINING AND DRUM
13. SHOE AND LINING ASSEMBLY
(REFER TO GROUP 36, PARKING
BRAKE LINING AND DRUM
14. PARKING BRAKE CABLE
CONNECTION
15. SHOCK ABSORBER MOUNTING
BOLT
<<B>>
>>A<<
16. LOWER ARM MOUNTING BOLT
17. SPRING UPPER PAD
>>A<<
18. COIL SPRING
19. SPRING LOWER PAD
<<C>>
20. BOLT ASSEMBLY (CAMBER
ADJUSTING BOLT)
21. LOWER ARM ASSEMBLY
22. TRAILING ARM MOUNTING NUT
23. STOPPER
<<D>>
24. CROSSMENBER MOUNTING
NUT
25. REAR SUSPENSION ASSEMBLY
REMOVAL STEPS (Continued)
AC204512 AB
PIECE OF
WOOD
REAR SUSPENSION ASSEMBLY
TSB Revision
REAR SUSPENSION
34-10
<<C>> BOLT ASSEMBLY (CAMBER ADJUSTING BOLT)
REMOVAL
Make the mating marks to the bracket and the camber adjust-
ing bolt, and then remove the camber adjusting bolt.
.
<<D>> CROSSMEMBER MOUNTING NUT REMOVAL
Support the crossmember with a garage jack or transmission
jack to remove the crossmember mounting nut.
INSTALLATION SERVICE POINT
.
>>A<< COIL SPRING/LOWER ARM MOUNTING BOLT
INSTALLATION
1. The identification color of the coil spring should be located at
the lower side.
2. Align the coil spring end with the spring lower pad cavity.
3. Place a piece of wood at the lower arm as shown in the
illustration. Using the floor jack, compress the coil spring to
remove the lower arm mounting bolt.
INSPECTION
M1341015500067
Check crossmember for cracks or other damage.
ACX00734AB
LOWER ARM
CAMBER
ADJUSTMENT
BOLT
AC102289
AC204512 AB
PIECE OF
WOOD
UPPER ARM ASSEMBLY
TSB Revision
REAR SUSPENSION
34-11
UPPER ARM ASSEMBLY
REMOVAL AND INSTALLATION
M1341003600164
Required Special Tool:
• MB991897: Ball Joint Remover
Pre-removal Operations
• Brake Fluid Draining
Post-installation Operations
• Press the dust cover with your finger to check that there
are no cracks or damage in the dust cover.
• Brake fluid refilling and air bleeding (Refer to GROUP
35A, On-vehicle Service
• Wheel Alignment Check and Adjustment (Refer to
ACX00735
15
±
2 N
·
m
11
±
2 ft-lb
167
±
10 N
·
m
124
±
7 ft-lb
104
±
14 N
·
m
77
±
10 ft-lb
98
±
12 N
·
m
72
±
9 ft-lb
1
8
2
9
4
10
7
6
3
8
2
5
10
AB
167
±
10 N
·
m
124
±
7 ft-lb
150
±
30 N
·
m
111
±
22 ft-lb
REMOVAL STEPS
1. BRAKE PIPE CONNECTION
2. CLIP
3. REAR WHEEL SPEED SENSOR
AND UPPER ARM ASSEMBLY
CONNECTION.
4. BUMP STOPPER
5. STABILIZER LINK AND UPPER ARM
ASSEMBLY CONNECTION.
6. COTTER PIN
<<A>>
7. UPPER ARM BALL JOINT AND
KNUCKLE CONNECTION
<<B>> >>A<<
8. UPPER ARM ASSEMBLY AND
REAR FRAME CONNECTION
9. UPPER ARM
10. UPPER ARM BALL JOINT
REMOVAL STEPS (Continued)
UPPER ARM ASSEMBLY
TSB Revision
REAR SUSPENSION
34-12
REMOVAL SERVICE POINTS
.
<<A>> UPPER ARM BALL JOINT AND KNUCKLE DISCON-
NECTION
CAUTION
• Do not remove the nut from ball joint. Loosen it and use
special tool MB991897 to avoid possible damage to ball
joint threads.
• Hang special tool MB991897 with a cord to prevent it
from falling.
1. Install special tool MB991897 as shown in the figure.
2. Turn the bolt and knob as necessary to make the jaws of
special tool MB991897 parallel, tighten the bolt by hand and
confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make sure the
knob is in the position shown in the figure.
3. Tighten the bolt with a wrench to disconnect the ball joint.
.
<<B>> UPPER ARM ASSEMBLY AND REAR FRAME
DISCONNECTION
Disconnect the connection of the DOJ assembly and the com-
panion shaft assembly.
AC106820 AB
CORD
BOLT
MB991897
NUT
BALL JOINT
AC106821
KNOB
PARALLEL
BOLT
GOOD
BAD
AB
ACX00736AB
COMPANION
SHAFT
ASSEMBLY
DOJ ASSEMBLY
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