Mitsubishi Montero (2002-2004). Manual — part 421
STABILIZER BAR
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FRONT SUSPENSION
33A-19
INSTALLATION SERVICE POINTS
.
>>A<< STABILIZER BAR BUSHING INSTALLATION
Position the bush slit as shown in the illustration.
.
>>B<< STABILIZER CLAMP INSTALLATION
Position the stabilizer clamp as shown in the illustration and
then tighten the stabilizer clamp mounting bolt.
INSPECTION
M1332002000194
• Check the bushing for wear and deterioration.
• Check the stabilizer bar for deterioration or damage.
• Check all bolts for condition and straightness.
STABILIZER LINK BALL JOINT TURNING
TORQUE CHECK
Required Special Tool:
• MB990326: Preload Socket
1. After shaking the ball joint stud several times, install the nut
to the stud and use special tool MB990326 to measure the
turning torque of the ball joint.
Standard value: 0.5
− 2.0 N⋅m (4 − 17 in-lb)
2. If the measured value exceeds the standard value, replace
the stabilizer link.
3. If the measured value is lower than the standard value,
check that the ball joint turns smoothly without excessive
play. If so, it is possible to use that ball joint.
REMOVAL STEPS
1. STABILIZER LINK
>>B<<
2. STABILIZER CLAMP
>>A<<
3. STABILIZER BUSHING
4. STABILIZER BAR
REMOVAL STEPS (Continued)
ACX00729 AB
FRONT
BUSHING
SLIT
ACX00730
BUSHING
1 mm
(0.04 in)
AB
RUNOUT PREVENTION
RUBBER
1 mm
(0.04 in)
ACX00731
AB
MB990326
SPECIFICATIONS
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FRONT SUSPENSION
33A-20
STABILIZER LINK BALL JOINT DUST COVER
CHECK
1. Press the dust cover with your finger to check that there are
no cracks or damage in the dust cover.
2. If the dust cover is cracked or damaged, replace the
stabilizer link.
NOTE: If the dust cover is cracked or damaged, it is possible
that there may also be damage to the ball joint. When it is
damaged during service work, replace the dust cover.
STABILIZER LINK BALL JOINT DUST COVER
REPLACEMENT
M1332008300074
Only when the dust cover is damaged accidentally during ser-
vice work, replace the dust cover as follows:
1. Remove the clip ring, and then remove the dust cover.
2. Apply the multipurpose grease to the inside of the dust
cover.
3. Wrap plastic tape around the stabilizer link stud, and then
install the dust cover to the stabilizer link.
4. Secure the dust cover in place with the clip ring.
5. Press the dust cover with your finger to check that there are
no cracks or damage in the dust cover.
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1331001200095
ACX00732AB
CLIP RING
ITEM
SPECIFICATION
Upper arm assembly
Upper arm assembly to front frame securing nut
147
± 10 N⋅m (109 ± 7 ft-lb)
Upper arm assembly to knuckle securing nut
74
± 14 N⋅m (55 ± 10 ft-lb)
Upper arm to upper arm joint assembly securing bolt
30
± 4 N⋅m (22 ± 3 ft-lb)
Shock absorber assembly
Shock absorber to body securing nut
44
± 5 N⋅m (32 ± 4 ft-lb)
Shock absorber to lower arm assembly securing nut
162
± 14 N⋅m (119 ± 11 ft-lb)
Shock absorber self-lock nut
22
± 2 N⋅m (17 ± 1 ft-lb)
Lower arm assembly
Bumper stopper nut
25
± 4 N⋅m (18 ± 3 ft-lb)
Lower arm assembly to stabilizer link securing nut
108
± 10 N⋅m (80 ± 7 ft-lb)
Lower arm ball joint to knuckle assembly securing nut
147
± 29 N⋅m (109 ± 21 ft-lb)
Lower arm ball joint to lower arm assembly securing nut
95
± 11 N⋅m (70 ± 8 ft-lb)
Lower arm to body securing nut
123
± 14 N⋅m (91 ± 10 ft-lb)
SPECIFICATIONS
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FRONT SUSPENSION
33A-21
GENERAL SPECIFICATIONS
M1331000200092
COIL SPRING
SERVICE SPECIFICATIONS
M1331000300099
Tie rod end to knuckle assembly securing nut
39
± 4 N⋅m (29 ± 3 ft-lb)
Stabilizer bar
Stabilizer clamp securing bolt
44
± 10 N⋅m (33 ± 7 ft-lb)
Stabilizer link securing nut
108
± 10 N⋅m (80 ± 7 ft-lb)
ITEM
SPECIFICATION
ITEM
XLS
LTD
Wire diameter mm (in)
16.8 (0.66)
16.9 (0.67)
Average diameter mm (in)
109.0 (4.29)
109.0 (4.29)
Free length mm (in)
322.5 (12.70)
327.0 (12.87)
ITEM
SPECIFICATION
Toe-in mm (in)
2.5
± 2.5 (0.10 ± 0.10)
Steering angle
Inner wheel
36
°30' ± 1°30'
Outer wheel (reference)
31
°40'
Camber
0
°00' ± 30' (Left/right deviation within 30')
Caster
3
°50' ± 30' (Left/right deviation within 30')
Upper arm ball joint turning torque N
⋅m (in-lb)
0.4
− 2.5 (4 − 22)
Lower arm ball joint turning torque N
⋅m (in-lb)
1.0
− 6.9 (9 − 61)
Stabilizer link ball joint turning torque N
⋅m (in-lb)
0.5
− 2.0 (4 − 17)
NOTES
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