Mitsubishi Montero (2002-2004). Manual — part 457

11-1

GROUP 11

CONTENTS

ENGINE MECHANICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11A

ENGINE OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11B

NOTES

54A-1

GROUP 54A

CONTENTS

BATTERY. . . . . . . . . . . . . . . . .

54A-4

ON-VEHICLE SERVICE. . . . . . . . .

54A-4

BATTERY CHECK* . . . . . . . . . . . . . . . .

54A-4

BATTERY CHARGING . . . . . . . . . . . . .

54A-5

BATTERY TEST . . . . . . . . . . . . . . . . . .

54A-6

IGNITION SWITCH . . . . . . . . .

54A-7

GENERAL DESCRIPTION . . . . . .

54A-7

IGNITION KEY REMINDER TORN ALARM
DIAGNOSIS . . . . . . . . . . . . . . . . . .

54A-7

IMMOBILIZER SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .

54A-7

INTRODUCTION TO IMMOBILIZER SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

54A-7

IMMOBILIZER SYSTEM DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . .

54A-7

IMMOBILIZER SYSTEM TROUBLE CODE
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

54A-8

DIAGNOSTIC TROUBLE CODE CHART

54A-8

DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . . . . .

54A-9

SYMPTOM CHART . . . . . . . . . . . . . . . .

54A-12

SYMPTOM PROCEDURES . . . . . . . . . .

54A-13

DATA LIST REFERENCE TABLE .

54A-21

CHECK AT IMMOBILIZER-ECU . .

54A-21

SPECIAL TOOLS . . . . . . . . . . . . . .

54A-22

ON-VEHICLE SERVICE . . . . . . . . .

54A-22

ENCRYPTED CODE REGISTRATION
METHOD . . . . . . . . . . . . . . . . . . . . . . . .

54A-22

IGNITION SWITCH . . . . . . . . . . . . .

54A-30

REMOVAL AND INSTALLATION. . . . . .

54A-30

INSPECTION . . . . . . . . . . . . . . . . . . . . .

54A-31

COMBINATION METERS
ASSEMBLY AND VEHICLE SPEED
SENSOR. . . . . . . . . . . . . . . . . .

54A-32

Continued on next page

WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES

WARNING

•

Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to

personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and

passenger (from rendering the SRS inoperative).

•

Service or maintenance of any SRS component or SRS-related component must be performed only at an

authorized MITSUBISHI dealer.

•

MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental

Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any SRS-

related component.

NOTE

The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,

clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection

with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

54A-2

COMBINATION METERS ASSEMBLY AND VEHICLE
SPEED SENSOR
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .

54A-32

INTRODUCTION TO COMBINATION METER
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

54A-32

TROUBLESHOOTING STRATEGY . . .

54A-32

SYMPTOM CHART . . . . . . . . . . . . . . . .

54A-32

SYMPTOM PROCEDURES . . . . . . . . .

54A-33

SPECIAL TOOLS. . . . . . . . . . . . . .

54A-61

ON-VEHICLE SERVICE. . . . . . . . .

54A-61

SPEEDOMETER CHECK . . . . . . . . . . .

54A-61

TACHOMETER CHECK . . . . . . . . . . . .

54A-63

FUEL LEVEL SENSOR CHECK . . . . . .

54A-63

ENGINE COOLANT TEMPERATURE GAUGE
UNIT CHECK . . . . . . . . . . . . . . . . . . . . .

54A-64

COMBINATION METERS ASSEMBLY AND
VEHICLE SPEED SENSOR. . . . . .

54A-65

REMOVAL AND INSTALLATION . . . . .

54A-65

INSPECTION . . . . . . . . . . . . . . . . . . . . .

54A-66

DISASSEMBLY AND ASSEMBLY. . . . .

54A-67

HEADLIGHT, FRONT SIDE MARKER
LIGHT AND POSITION LIGHT
ASSEMBLY . . . . . . . . . . . . . . .

54A-68

HEADLIGHT DIAGNOSIS . . . . . . .

54A-68

ON-VEHICLE SERVICE. . . . . . . . .

54A-68

HEADLIGHT AIMING. . . . . . . . . . . . . . .

54A-68

LUMINOUS INTENSITY
MEASUREMENT . . . . . . . . . . . . . . . . . .

54A-70

BULB REPLACEMENT . . . . . . . . . . . . .

54A-70

HEADLIGHT AND FRONT
COMBINATION LIGHT . . . . . . . . .

54A-71

REMOVAL AND INSTALLATION*. . . . .

54A-71

FOG LIGHT . . . . . . . . . . . . . . .

54A-72

FOG LIGHT DIAGNOSIS. . . . . . . .

54A-72

ON-VEHICLE SERVICE. . . . . . . . .

54A-73

FOG LIGHT AIMING . . . . . . . . . . . . . . .

54A-73

FOG LIGHT . . . . . . . . . . . . . . . . . .

54A-75

REMOVAL AND INSTALLATION . . . . .

54A-75

INSPECTION . . . . . . . . . . . . . . . . . . . . .

54A-76

REAR COMBINATION LIGHT .

54A-77

LIGHTING SYSTEM DIAGNOSIS .

54A-77

REMOVAL AND INSTALLATION*.

54A-78

DOME LIGHT . . . . . . . . . . . . . .

54A-79

DOME LIGHT DIAGNOSIS. . . . . . .

54A-79

HIGH-MOUNTED STOPLIGHT

54A-79

REMOVAL AND INSTALLATION .

54A-79

SIDE STEP LIGHT . . . . . . . . . .

54A-80

GENERAL DESCRIPTION CONCERNING
THE SIDE STEP LIGHT . . . . . . . . .

54A-80

SIDE STEP LIGHT DIAGNOSIS. . .

54A-80

INTRODUCTION . . . . . . . . . . . . . . . . . .

54A-80

TROUBLESHOOTING STRATEGY . . . .

54A-81

SYMPTOM CHART . . . . . . . . . . . . . . . .

54A-81

SYMPTOM PROCEDURES . . . . . . . . . .

54A-82

SPECIAL TOOL . . . . . . . . . . . . . . .

54A-108

SIDE STEP LIGHT-ECU
INSPECTION . . . . . . . . . . . . . . . . .

54A-108

ON-VEHICLE SERVICE . . . . . . . . .

54A-109

BULB REPLACEMENT . . . . . . . . . . . . .

54A-109

REMOVAL AND INSTALLATION .

54A-109

RHEOSTAT . . . . . . . . . . . . . . .

54A-110

REMOVAL AND INSTALLATION .

54A-110

INSPECTION . . . . . . . . . . . . . . . . .

54A-111

HAZARD WARNING LIGHT
SWITCH . . . . . . . . . . . . . . . . . .

54A-112

HAZARD WARNING LIGHT
DIAGNOSIS . . . . . . . . . . . . . . . . . .

54A-112

REMOVAL AND INSTALLATION .

54A-112

INSPECTION . . . . . . . . . . . . . . . . .

54A-113

Continued on next page