Mitsubishi Montero (2002-2004). Manual — part 1072
ON-VEHICLE SERVICE
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ENGINE LUBRICATION
12-3
ENGINE OIL REPLACEMENT
M1121001000289
Start the engine and allow it to warm up until the temperature of
the coolant reaches 80
°C (176°F) to 90°C (194°F).
WARNING
Use care as oil could be hot.
1. Remove the engine oil filler cap.
2. Remove the drain plug to drain oil.
3. Install a new drain plug gasket so that it faces in the
direction shown in the illustration, and then tighten the drain
plug to the specified torque.
Tightening torque: 39
± 5 N⋅m (29 ± 3 ft-lb)
4. Refill the specified quantity of oil.
Specified Engine Oil: Engine oils displaying ILSAC
certification symbol ("Starburst" symbol) or conform-
ing the API classification SJ EC or SJ/CD EC
Total quantity: 4.9 dm
3
(5.14 quarts)
5. Install the engine oil filler cap.
6. Check oil level.
ENGINE OIL FILTER REPLACEMENT
M1121001100297
Start the engine and allow it to warm up until the temperature of
the coolant reaches 80
°C (176°F) to 90°C (194°F).
WARNING
Use care as oil could be hot.
1. Remove the engine oil filler cap.
2. Remove the drain plug to drain oil.
3. Use the commercially-available tool to remove the engine oil
filter.
4. Clean the filter bracket side mounting surface and ensure
the old O-ring has been removed.
ACX01795AB
DRAIN PLUG
GASKET
OIL PAN SIDE
39
±
5 N
·
m
29
±
3 ft-lb
ACX00887AB
ACX00395
COMMERCIALLY-
AVAILABLE TOOL
AD
ON-VEHICLE SERVICE
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ENGINE LUBRICATION
12-4
5. Apply a small amount of engine oil to the O-ring of the new
oil filter.
6. Where the oil filter O-ring touches the oil pan flange, tighten
the oil filter to the specified torque using the commercially-
available tool.
Tightening torque: Approximately 3/4 turn[14
± 2 N⋅m
(124
± 18 in-lb)]
7. Install the drain plug and refill engine oil. (Refer to Engine
Oil Replacement
.)
8. Rev the engine a few times, and check to be sure that no
engine oil leaks from the installation section of the oil filter.
OIL PRESSURE CHECK
M1121002300272
Required Special Tool:
MD998054: Oil Pressure Switch Wrench
1. Check engine oil quantity.
2. Remove the oil pressure switch terminal.
CAUTION
Since sealant is applied to the thread of the oil pressure
switch, take care not to damage the oil pressure switch
when removing it.
3. Use special tool MD998054 to remove the oil pressure
switch.
4. Install the oil pressure gauge.
NOTE: Use a 1/8 pipe thread adapter.
5. Run the engine to warm it.
6. After the engine has been warmed up, check that oil
pressure is within the standard value.
Standard value:
At idle: 29 kPa (4.2 psi) or more
At 3,500 r/min: 294
− 686 kPa (43 − 100 psi)
7. Remove the oil pressure gauge.
8. Apply the specified sealant 3M
ä AAD Part number 8672 or
equivalent to thread of the oil pressure switch.
ACX00396
O-RING
AB
AK200797
oil pressure switch
cylinder block
oil filter bracket
AB
AKX00294
MD998054
AB
AKX00295 AB
ENGINE OIL COOLER
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ENGINE LUBRICATION
12-5
CAUTION
Do not start the engine within one hour after the engine oil
pressure switch has been installed.
9. Use special tool MD998054 to tighten the oil pressure switch
to the specified torque.
Tightening torque: 10
± 2 N⋅m (87 ± 17 in-lb)
10.Install the oil pressure switch terminal.
ENGINE OIL COOLER
REMOVAL AND INSTALLATION
M1121001300064
AKX00294
MD998054
AB
Pre-removal Operation
• Skid Plate Under Cover Removal
• Radiator Shroud Lower Cover Removal (Refer to GROUP
Post-installation Operation
• Skid Plate Under Cover Installation
• Radiator Shroud Lower Cover Installation (Refer to
GROUP 14, Radiator
• Engine Oil Refilling and Level Check (Refer to
.)
AC001605
N
N
N
1
1
2
3
4
5
6
12 ± 2 N·m
102 ± 22 in-lb
12 ± 2 N·m
102 ± 22 in-lb
48 ± 7 N·m
36 ± 5 ft-lb
43 ± 2 N·m
32 ± 1 ft-lb
5.0 ± 1.0 N·m
45 ± 9 in-lb
5.0 ± 1.0 N·m
45 ± 9 in-lb
AB
REMOVAL STEPS
1. OIL COOLER HOSE CONNECTION
A/T COOLER SIDE
2. OIL COOLER ASSEMBLY
3. BRACKET
4. EYE BOLTS
5. OIL COOLER RETURN HOSE
6. OIL COOLER FEED HOSE
REMOVAL STEPS (Continued)
SPECIFICATIONS
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ENGINE LUBRICATION
12-6
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1121002200242
LUBRICANT
M1121000400314
.
ENGINE OIL
CAUTION
Never use nondetergent or straight mineral oil.
Use only engine oils displaying the ILSAC certification mark
("Starburst" symbol) on the container.
If these oils are not available, an API classification SJ EC or SJ/
CD EC can be used.
ITEM
SPECIFICATION
Engine oil pan drain plug
39
± 5 N⋅m (29 ± 3 ft-lb)
Oil pressure switch
10
± 2 N⋅m (87 ± 17 in-lb)
Engine oil cooler
Oil cooler bolt
12
± 2 N⋅m (102 ± 22 in-lb)
Oil cooler bracket bolt
5.0
± 1.0 N⋅m (45 ± 9 in-lb)
Oil cooler eye bolt
48
± 7 N⋅m (36 ± 5 ft-lb)
Oil cooler hose bolt
43
± 2 N⋅m (32 ± 1 ft-lb)
ITEMS
ENGINE OIL
QUANTITY dm
3
(qt)
Oil cooler
Engine oils displaying ILSAC certification
symbol ("Starburst" symbol) or conforming
to the API classification SJ EC or SJ/CD
EC
0.3 (0.32)
Oil filter
0.3 (0.32)
Total quantity
4.9 (5.14)
ACX00394AI
ILSAC CERTIFICATION MARK
("STARBURST" SYMBOL)
ACX00886 AB
API SERVICE SYMBOL
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