Mitsubishi Pajero Pinin. Manual — part 207
FRONT AXLE –
Free-wheeling Clutch Assembly
26-47
DISASSEMBLY SERVICE POINT
A
A
"
BEARING REMOVAL
Position the bearing inner race on a support. Then use a
press to separate the clutch gear from the bearing.
REASSEMBLY SERVICE POINTS
"
A
A
OIL SEAL INSTALLATION
"
B
A
BEARING INSTALLATION
Use the special tool to press-fit the bearing to the shoulder
of the clutch gear.
"
C
A
SPRING PIN INSTALLATION
Insert the spring pin into the pin hole (with chamfered surface)
of the shift rod, and then tap the spring pin in as shown
in the illustration.
"
D
A
CLUTCH SLEEVE INSTALLATION
Face the clutch sleeve tapered side towards the drive shaft
to install the clutch sleeve.
Support
MB991015
MB990938
MB990799
Shift fork
Shift rod
Spring pin
0 – 1 mm
Taper side
Drive shaft
side
Differential carrier
side
FRONT AXLE –
Solenoid Valve, Vacuum Pipes and Vacuum Tank
26-48
SOLENOID VALVE, VACUUM PIPES AND VACUUM TANK
REMOVAL AND INSTALLATION
5
6
4
8
1
2
3
7
10
11
9
12
1
1
1
1
1
1
17 Nm
1. Vacuum hose
"
A
A
2. Vacuum hose <blue stripe>
"
A
A
3. Vacuum hose <yellow stripe>
4. Vacuum pipe assembly
5. Vacuum pipe assembly
6. Solenoid valve assembly
"
B
A
7. Check valve
8. Vacuum tank assembly
Vacuum actuator assembly removal
steps
"
A
A
9. Vacuum hose <blue stripe>
connection
"
A
A
10. Vacuum hose <yellow stripe>
connection
A
A
"
11. Pin
12. Vacuum actuator assembly
FRONT AXLE –
Solenoid Valve, Vacuum Pipes and Vacuum Tank
26-49
REMOVAL SERVICE POINT
A
A
"
PIN REMOVAL
1.
Remove the one side of the dust cover from the vacuum
actuator assembly.
2.
Align the pin with the pin hole of the collar, and then
drive out the pin with a punch.
INSTALLATION SERVICE POINTS
"
A
A
VACUUM HOSE INSTALLATION
Connect the vacuum hoses, the solenoid valve and the
vacuum pipes according to their identification colours.
"
B
A
CHECK VALVE INSTALLATION
Face the arrow mark to the vacuum side.
Collar
Dust cover
Pin
Solenoid
valve side
Vacuum side
Arrow mark indicating
ventilation direction
FRONT AXLE –
Front Differential Mount
26-50
FRONT DIFFERENTIAL MOUNT
REMOVAL AND INSTALLATION
Caution
1.
To remove the differential mount crossmember assembly, support the front differential assembly
with a jack.
2.
To prevent bushings from breakage, the parts indicated by * should be temporarily tightened,
and then fully tightened with the vehicle on the ground in the unladen condition.
98 – 118 Nm*
1
103 Nm
93 Nm*
42 Nm
42 Nm
103 Nm
2
3
4
Differential mount bracket assembly
(front) removal steps
D
Free-wheeling clutch assembly
removal (Refer to P. 26-45.)
1.
Differential mount bracket assembly
<front>
Differential mount bracket assembly
(LH, RH) removal steps
D
Drive shaft assembly removal
(Refer to P. 26-19.
)
2.
Differential mount bracket assembly
<Rear – LH>
3.
Differential mount bracket
<Rear – RH>
Differential mount crossmember
assembly removal steps
D
Front propeller shaft removal (Refer
to GROUP 25.)
4.
Differential mount crossmember
assembly
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