Mitsubishi Pajero Pinin. Manual — part 14
ENGINE <4G9-GDI> –
Crankshaft Pulley
11A-16
CRANKSHAFT PULLEY
REMOVAL AND INSTALLATION
Pre-removal Operation
Engine Cover and Under Cover Removal
Post-installation Operation
D
Drive Belt Tension Adjustment (Refer to P.11A-7.)
D
Engine Cover and Under Cover Installation
(Engine oil)
1
2
3
4
177 – 186 Nm
5
Removal steps
1. Drive belt (Power steering and A/C)
2. Drive belt (Alternator)
A
A
" "
A
A
3. Crankshaft pulley bolt
4. Crankshaft pulley washer
5. Crankshaft pulley
REMOVAL SERVICE POINT
A
A
"
CRANKSHAFT PULLEY BOLT REMOVAL
INSTALLATION SERVICE POINT
"
A
A
CRANKSHAFT PULLEY BOLT INSTALLATION
When installing the crankshaft bolt, apply the minimum amount
of engine oil to the bearing surface and thread of the bolt.
MD998719 or
MD998754
MD990767
ENGINE <4G9-GDI> –
Camshaft and Camshaft Oil Seal
11A-17
CAMSHAFT AND CAMSHAFT OIL SEAL
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D
Air Intake Hose and Resonance Tank Removal and
Installation (Refer to GROUP 15 – Air Cleaner and
Resonance Tank.)
D
Timing Belt Removal and Installation
(Refer to P.11A-29.)
D
Engine Coolant Draining and Supplying
(Refer to GROUP 14 – On-vehicle Service.)
D
Intake Manifold Removal and Installation
(Refer to GROUP 15.)
D
Fuel Pump (High Pressure) and Fuel Pressure
Regulator (High Pressure) Removal and Installation
(Refer to GROUP 13A.)
88 Nm
21–25 Nm
35 Nm
1
2
6
3
4
7
3.4 Nm
12
8
11
10
22 Nm
9
12–15 Nm
10–12 Nm
5
13
15
14
10–12 Nm
10–12 Nm
10–12 Nm
21–25 Nm
Apply engine oil to all
sliding parts during
installation.
16
Removal steps
1. Earth cable connection
2. Condenser
3. Rocker cover
4. Rocker cover gasket
5. Camshaft position sensor support
6. Camshaft position sensing cylinder
A
A
" "
D
A
7. Camshaft sprocket
"
C
A
8. Camshaft oil seal
9. Idler pulley
10. Timing belt rear cover, upper (LH)
11. Timing belt rear cover, lower (RH)
12. Timing belt rear cover, upper (RH)
"
B
A
13. Beam camshaft cap
14. Beam camshaft cap gasket
15. Thrust case
"
A
A
16. Camshaft
ENGINE <4G9-GDI> –
Camshaft and Camshaft Oil Seal
11A-18
Lubrication points
<Seen from underneath
beam camshaft cap>
Sealant: 3M ATD Part No.8660 or equivalent
<Seen from above cylinder head>
Sealant: 3M ATD Part No.8660 or equivalent
Sealant:
MITSUBISHI GENUINE PART
MD970389 or equivalent
(Engine oil)
(Engine oil)
(Lip section)
Sealant:
3M Stud locking 4170
or equivalent
ENGINE <4G9-GDI> –
Camshaft and Camshaft Oil Seal
11A-19
REMOVAL SERVICE POINT
A
A
"
CAMSHAFT SPROCKET REMOVAL
INSTALLATION SERVICE POINTS
"
A
A
CAMSHAFT INSTALLATION
1.
Apply engine oil to journals and cams of the camshafts.
2.
Install the camshafts on the cylinder head.
Caution
Be careful not to confuse the intake camshaft with
the exhaust one. There is a screw hole for the cam
position sensing cylinder mounting bolt on the
exhaust-side camshaft.
"
B
A
BEAM CAMSHAFT CAP INSTALLATION
1.
Place the camshaft dowel pin as shown in the illustration.
2.
Tighten the beam camshaft cap mounting bolts to the
specified torque in the order shown in the illustration.
Tightening torque:
D
: 10 – 12 Nm
d
: 21 – 25 Nm
MB990767
MD998719
Exhaust camshaft
Screw hole
Camshaft sprocket side
Approx.
106
_
Approx.
101
_
Dowel pin
Intake side
Exhaust side
Intake side
Exhaust
side
Front of engine
28
27
31
32
20 19
23 24
12 11
15 16
3
8
7
5
6
1
14 13
9
10
2
22 21
17 18
4
30 29
25 26
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