Mitsubishi Pajero Pinin. Manual — part 281
BODY –
Sunroof
42-50
DISASSEMBLY AND REASSEMBLY
1
2
3
4
5
6
7
8
9
10
10
11
9
11
9
Disassembly steps
1. Roof lid glass assembly
2. Weatherstrip
3. Sunroof motor assembly
4. Roof wind deflector panel
5. Rail end
6. Roof drip channel
7. Sunshade assembly
8. Drive unit cover
9. Mechanish assembly
10. Drive unit assembly
11. Frame assembly
42-1
BODY
CONTENTS
GENERAL
2
. . . . . . . . . . . . . . . . . . . . . . . . . .
OUTLINE OF CHANGES
2
. . . . . . . . . . . . . . . . .
WINDOW GLASS
2
. . . . . . . . . . . . . . . . . . .
ADHESIVE
2
. . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOL
2
. . . . . . . . . . . . . . . . . . . . .
QUARTER WINDOW GLASS
3
. . . . . . . . . . . . .
DOOR
6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE SPECIFICATIONS
6
. . . . . . . . . . . . . .
SEALANT
6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOL
6
. . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING
7
. . . . . . . . . . . . . . . . . . . .
REAR DOOR ASSEMBLY
7
. . . . . . . . . . . . . . . .
FRONT DOOR TRIM AND WATERPROOF
FILM
8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR DOOR TRIM AND WATERPROOF
FILM
9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT DOOR GLASS
AND REGULATOR
12
. . . . . . . . . . . . . . . . . . . . . .
REAR DOOR GLASS
AND REGULATOR
13
. . . . . . . . . . . . . . . . . . . . . .
REAR DOOR HANDLE AND LATCH
16
. . . . .
WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP
18
. . . . . .
SUNROOF
20
. . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING
20
. . . . . . . . . . . . . . . . . . .
SUNROOF
21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BODY –
General/Window glass
42-2
GENERAL
OUTLINE OF CHANGES
Due to the introduction of 5-door models, the following service procedures have been added. The
other items are the same as before.
Quarter window glass removal and installation
Rear door assembly removal and installation
Front door trim removal and installation
Rear door trim and waterproof film removal and installation
Front door glass and regulator installation service points
Rear door glass and regulator removal and installation
Rear door handle and latch removal and installation
Sunroof removal and installation
WINDOW GLASS
ADHESIVE
Items
Specified adhesive
Quarter window glass
3M ATD Part No. 8609 Super Fast Urethane Auto Glass
Sealant or equivalent
SPECIAL TOOLS
Tool
Number
Name
Use
MB990480
Quarter window
glass
Removal and installation of quarter window
glass
BODY –
Window Glass
42-3
QUARTER WINDOW GLASS
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
Quarter Trim, Lower (R.H.) Removal and
Installation (Refer to GROUP 52A.)
Headlining Removal and Installation
(Refer to GROUP52A.)
1
2
A
A
Primer
B
B
C
C
D
D
Section C – C
Section A – A
Section B – B
mm
Section D – D
Primer
Primer
34.5
12.5
12.5
3
3
1
1
Adhesive: 3M
ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
B
B E
E
1
12.5
Primer
1
2
1
Section E – E
Removal steps
A
A
1. Quarter window glass
A
2. Dual lock fastener
A
3. Clip
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