Mitsubishi Pajero Pinin. Manual — part 197
FRONT AXLE –
Special Tools
26-7
Tool
Use
Name
Number
MB990673
Front bearing
remover
Bearing removal
MB990663
Rear axle shaft
bearing and retain-
er ring installer
Bearing installation
MB990909
Working base
assembly
Differential carrier fixing
MB990850
End yoke holder
Companion flange removal and installation
MB990560
Rear axle shaft
bearing remover
Drive pinion bearing inner race removal
A
B
MB990835
A: MB990836
B: MB990392
Dummy pinion set
A: Drive
pinion gauge
assembly
B: Cylinder gauge
D
Drive pinion rotation starting torque check
D
Drive pinion height measurement <A/T>
MB990326
Pre-load socket
Drive pinion turning torque measurement
A
MB990901
A: MB990903
Pinion height
gauge set
Pinion height adjustment <M/T>
MB991170
Cylinder gauge
Pinion height adjustment <M/T>
FRONT AXLE –
Special Tools
26-8
Tool
Use
Name
Number
MB990829
Pinion and
side
bearing installer
D
Drive pinion rear bearing inner race
pressing-in
D
Side bearing inner race pressing-in
MB990727
Oil seal installer
Drive pinion oil seal pressing-in
MB991015
Knuckle oil seal
installer
Oil seal pressing-in
MB990799
Ball joint remover
and
installer
Free-wheeling clutch gear and bearing installa-
tion
MD999547
Oil seal installer
Front differential mount insulator <front>
removal
MD999570
Crankshaft front oil
seal installer
Front differential mount insulator <rear>
removal
MB990947
Lower arm bushing
arbour
Front differential mount insulator <front>
pressing-in
MB990847
Rear suspension
bushing remover
and installer base
MB990981
Mount bushing
remover and
installer ring
FRONT AXLE –
Special Tools
26-9
Tool
Use
Name
Number
MB991318
Lower arm bushing
arbour
Front differential mount insulator <rear>
pressing-in
MB991183
Bushing arbour
MB990843
Drag link bushing
remover and
installer
GENERAL
SERVICE
TOOL
MZ203827
Engine lifter
Supporting the engine assembly when the
differential carrier is removed and installed
MB990925
Brass bar
Installer adapter
Tool box
Bar (snap-in type)
A
C
B
Type
Tool number
O.D. mm
Type
Tool number
O.D. mm
A
MB990926
39
A
MB990933
63.5
MB990927
45
MB990934
67.5
MB990928
49.5
MB990935
71.5
MB990929
51
MB990936
75.5
MB990930
54
MB990937
79
MB990931
57
B
MB990938
–
MB990932
61
C
MB990939
–
FRONT AXLE –
On-vehicle Service
26-10
ON-VEHICLE SERVICE
WHEEL BEARING AXIAL PLAY CHECK
1.
Remove the disc brake caliper and suspend it with a
wire.
2.
Remove the brake disc from the front hub.
3.
Attach a dial gauge as shown in the illustration, and then
measure the axial play while moving the hub in the axial
direction.
Limit: 0.2 mm
4.
If axial play exceeds the limit, disassemble the hub and
knuckle to inspect each component.
FRONT AXLE TOTAL BACKLASH CHECK
If the propeller shaft is rotated by hand while the ignition
switch is OFF, the front wheel actuator will lock the front
wheels. To prevent this, follow the procedures below:
1.
Turn the ignition switch to the OFF position, and then
place the transfer shift lever in the 2H position to lock
the front wheels.
Caution
Do not jack up the vehicle.
2.
Rotate the propeller shaft until a click is heard to lock
the free-wheeling differential.
3.
Rotate the propeller shaft fully clockwise, and then make
mating marks on the companion flange dust cover and
the gear carrier.
4.
Rotate the propeller shaft fully anticlockwise, and measure
the difference between the mating marks with a scale.
Limit: 5 mm
5.
If the measured value exceeds the limit value, check
the following.
D
Final drive gear backlash
D
Differential gear backlash
D
Play in the serrations and spline of the side gears,
drive shaft, inner shaft and drive flange
Mating marks
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