Mitsubishi Pajero Pinin. Manual — part 270
BODY –
Fender/Fuel Filler Door
42-6
INSTALLATION SERVICE POINT
A
A
"
SIDE TURN SIGNAL LAMP REMOVAL
Engage the hook with the fender panel.
FUEL FILLER DOOR
REMOVAL AND INSTALLATION
Pre–removal and Post–installation Operations
D
Rear Floor Console Removal and Installation
(Refer to GROUP 52A.)
D
Front Seat (Driver’s side), Rear Seat Removal
and Installation (Refer to GROUP 52A.)
D
Quarter Trim, Lower (R.H.) Removal and Installation
(Refer to GROUP 52A.)
5
1
4
2
3
Removal steps
A
A
" "
A
A
1. Rivet
2. Fuel filler door panel assembly
3. Fuel filler door lock assembly
4. Fuel filler door lock release cable
5. Lid lock release handle
Hook
Fender panel
Front of Vehicle
BODY –
Fuel Filler Door
42-7
REMOVAL SERVICE POINT
A
A
"
RIVET REMOVAL
Use a drill (Ø4.0 – 5.5 mm) to break the rivet by drilling a
hole, and then remove the rivet.
INSTALLATION SERVICE POINT
"
A
A
RIVET INSTALLATION
Use a riveter shown to install rivets as follows:
1.
Insert a rivet in the body panel and fuel filler door panel
assembly.
2.
Insert the riveter to the rod (A shown) of a rivet.
3.
Pressing the flange surface of the rivet with the riveter,
handle the riveter.
4.
The rod is cut at its thinnest point and the rivet is held
in position.
Drill
Fuel filler
door panel
assembly
Rivet
Riveter
Fuel filler door
panel assembly
Body
panel
Rivet
Riveter
Flange surface
Rivet
A
1
2
3
4
BODY –
Window Glass
42-8
WINDOW GLASS
ADHESIVE
Items
Specified adhesive
Windshield
3M ATD Part No. 8609 Super Fast Urethane Auto Glass
Sealant or equivalent
Quarter window glass
Sealant or equivalent
Back door glass
SPECIAL TOOLS
Tool
Number
Name
Use
MB990480
Window glass
holder
Removal and installation of windshield
MB990449
Window moulding
remover
Removal of roof drip moulding
WINDOW REPAIR
The following glass parts are installed with a liquid urethane
adhesive method:
D
Windshield
D
Quarter window glass
D
Back door window glass
ITEMS NEEDED
Name
Remarks
Adhesive
3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or
equivalent
Primer
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
Spacers
Available as service part
Dam
Available as service part
Anti-rust solvent
(or Tectyl 506T...Valvoline Oil Company)
For rust prevention
Isopropyl alcohol
For grease removal from bonded surface
Steel piano wire
Dia.
×
length...0.6mm
×
1m For cutting adhesive
Adhesive gun
For pressing-out adhesive
BODY –
Window Glass
42-9
HANDLING OF AUTO WINDOW SEALER
Keep the sealant in a cool place, not exposed to the direct
rays of the sun. Do not place any heavy article on the sealant
nor press it, otherwise it will become deformed. Avoid storing
the sealant for more than 6 months, because it will lose its
sealing effect.
BODY PINCH-WELD FLANGE SERVICING
Before servicing the body pinch-weld flange, remove old
adhesive completely. If the flange requires painting, bake it
after painting is completed.
WORKING PROCESS
Window glass installation procedure
Body side
Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm. Clean the
adhesion surface with isopropyl alco-
hol, and let dry for 3 minutes or more.
Attaching of clip, spacer and dual
lock fastener
Attach the clip, spacer and dual lock
fastener to set the positions for the glass
to be installed.
Application of primer
Apply to the adhesion surface of the
body and let dry for 3 minutes or more.
Window glass side
Reusing the glass
Replacing the glass
Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. Clean the adhesion surface
with isopropyl alcohol, and let dry for
3 minutes or more.
Cleaning of adhesion surface
Clean off any dirt adhering to the adhe-
sion surface with isopropyl alcohol, and
let dry for 3 minutes or more.
Gluing of window spacer, glass stoppers and dual lock fastener
Glue the window spacer, glass stoppers and dual lock fastener along the standard position
on the glass outer circumference.
Application of primer
Apply sufficient primer evenly to the adhesion surface so that there is no patchiness. After
application, let dry for 3 to 30 minutes.
Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around
the inside edge of the glass.
Installing the glass
After applying the adhesive, lightly press the glass evenly so that it adheres
completely.
Cleaning
After removing any adhesive that is sticking out or adhering to the body or
glass with a spatula, etc., clean off with isopropyl alcohol.
Checking for water leaks
Carry out a shower test to check that no water will leak through.
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