Mitsubishi Pajero Pinin. Manual — part 242
BASIC BRAKE SYSTEM –
Master Cylinder and Brake Booster <1800-MPI>
35A-4
MASTER CYLINDER AND BRAKE BOOSTER <1800-MPI>
REMOVAL AND INSTALLATION
Pre-removal Operation
Brake Fluid Draining
Post-installation Operation
D
Brake Fluid Supplying and Air Bleeding (Refer to
P.35A-11.)*
D
Brake Pedal Adjustment (Refer to P.35A-7.)*
4
Specified Sealant: 3M ATD
Part No.8661 or equivalent
7
8
11
9
10
5
1
2
5
Grease: Silicone grease
1
3
9
<L.H. drive vehicles>
<R.H. drive vehicles>
6
11
6
11
14
±
2 N·m
15
±
1 N·m
15
±
1 N·m
16
±
1 N·m
16
±
1 N·m
9.8
±
2.0 N·m
BASIC BRAKE SYSTEM –
Master Cylinder and Brake Booster <1800-MPI>
35A-5
Master cylinder removal steps
1. Brake pipe connection
2. Brake fluid level sensor connector
3. Bracket <L.H. drive vehicles>
4. Master cylinder
"
C
A
5. Seal
Brake booster removal steps
1. Brake pipe connection
2. Brake fluid level sensor connector
3. Bracket <L.H. drive vehicles>
4. Master cylinder
"
C
A
5. Seal
"
B
A D
Push rod protrusion amount check and
adjustment
"
A
A
6. Vacuum hose
(With built-in check valve)
7. Snap pin
8. Pin assembly
9. Brake booster
10. Sealer
Fitting removal
11. Fitting
NOTE
(1) *: Refer to PAJERO PININ ’00 Workshop Manual
(Pub. No. CKRE00E1).
(2) The installation service points are the same as before.
BASIC BRAKE SYSTEM –
Rear Drum Brake
35A-6
REAR DRUM BRAKE
REMOVAL AND INSTALLATION
Pre-removal Operation
D
Loosening the Parking Brake Cable Adjusting Nut.
(Refer to GROUP 36 – On-vehicle Service)
D
Brake Fluid Draining
Post-installation Operation
D
Parking Brake Lever Stroke Adjustment
(Refer to GROUP 36 – On-vehicle Service)
D
Brake Fluid Supplying and Air Bleeding (Refer to
P.35A-11.)*
1
2
3
4
5
6
7
8
9
10
11
12
17
14
19
16
17
Specified grease: Brake grease SAE J310, NLGI No.1
7
6
8
18
15
13
4
3
14
17
4
15
±
1 N·m
9.8
±
1.9 N·m
Removal steps
1. Brake drum
2. Shoe-to-shoe spring
3. Adjuster lever
4. Auto-adjuster assembly
5. Retainer spring
6. Shoe hold-down cup
7. Shoe hold-down spring
8. Shoe hold-down cup
9. Shoe-to-shoe spring
10. Shoe and lining assembly
11. Shoe and lever assembly
A
A
" "
B
A
12. Retainer
"
A
A
13. Wave washer
14. Parking lever
15. Shoe and lining assembly
16. Shoe hold-down pin
17. Backing plate (Refer to GROUP 27
– Rear Axle Shaft.)
Wheel cylinder removal steps
1. Brake drum
18. Brake pipe connection
19. Wheel cylinder assembly
NOTE
*: Refer to PAJERO PININ ’00 Workshop Manual
(Pub. No. CKRE00E1).
BASIC BRAKE SYSTEM –
Rear Drum Brake
35A-7
REMOVAL SERVICE POINT
A
A
"
RETAINER REMOVAL
Use a flat-tipped screwdriver or the like to open up the retainer
joint, and remove the retainer.
INSTALLATION SERVICE POINTS
"
A
A
WAVE WASHER INSTALLATION
Install the wave washer in the direction shown in the illustration.
"
B
A
RETAINER INSTALLATION
Use pliers or the like to crimp the retainer or the pin positively.
INSPECTION
BRAKE LINING THICKNESS CHECK
Refer to P.35A-3.
BRAKE DRUM INSIDE DIAMETER CHECK
Refer to P.35A-3.
BRAKE LINING AND BRAKE DRUM CONTACT CHECK
Refer to P.35A-3.
Pin of shoe and lining assembly
Retainer
Wave washer
Shoe and lining
assembly
Pin
Parking lever
Pin of shoe and lining assembly
Retainer
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