Mitsubishi Eclipse. Manual — part 901
DRIVE SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-23
6. Check that crimping amount (B) of the BJ boot band is at the
standard value.
Standard value (B): 2.4
− 2.8 mm (0.10 − 0.11 inch)
<If the crimping amount is larger than 2.8 mm (0.11
inch)>
Readjust the value of (W) in step 4 according to the
following formula, and then repeat the operation in
step 6.
[W = 5.5 mm (0.22 inch)
− B]
Example: If B = 2.9 mm (0.11 inch), then W = 2.6 mm
(0.10 inch).
<If the crimping amount is smaller than 2.4 mm (0.09
inch)>
Remove the BJ boot band, readjust the value of (W)
in step 4 according to the following formula, and
then repeat the operations in steps 5 and 6 using a
new BJ boot band.
[W = 5.5 mm (0.22 inch)
− B]
Example: If B = 2.3 mm (0.10 inch), then W = 3.2 mm
(0.13 inch).
7. Check that the BJ boot band is not sticking out past the
place where it has been installed. If the BJ boot band is
sticking out, remove it and then repeat the operations in
steps 4 to 6 using a new BJ boot band.
CAUTION
The driveshaft joint uses special grease. Do not mix old
and new grease or different types of grease.
8. Fill the inside of the BJ boot with the specified amount of the
repair kit grease.
Grease quantity:
<2.4L ENGINE> 110
± 10 g (3.9 ± 0.4 oz)
<3.0L ENGINE> 120
± 10 g (4.2 ± 0.4 oz)
9. Install the BJ boot band (large) so that clearance (C)
between it and the BJ housing is at the standard value.
Standard value (C): 0.1
− 1.55 mm (0.004 − 0.061 inch)
ACX00996AC
B
ACX00993AB
STOPPER
ADJUSTING BOLT
(W)
MB991561
AC001176
C
AB
DRIVE SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-24
10.Follow the same procedure as in step 3 to adjust the size of
the opening (W) on special tool MB991561 so that it is at the
standard value.
Standard value (W): 3.2 mm (0.13 inch)
11.Place the BJ boot band (large) against the projection at the
edge of the boot, and then secure it so that there is a
clearance left as shown by (D) in the illustration.
12.Use special tool MB991561 to crimp the BJ boot band
(large) in the same way as in step 5.
13.Check that the crimping amount (E) of the BJ boot band is at
the standard value and that the crimping amount (F) of the
BJ boot band is at the limited value.
Standard value (E): 2.4
− 2.8 mm (0.10 − 0.11 inch)
Limited value (F): 9.5 mm (0.40 inch)
<If the crimping amount is larger than 2.8 mm (0.11
inch)>
Readjust the value of (W) in step 10 according to the
following formula, and then repeat the operation in
step 12.
[W = 5.8 mm (0.23 inch)
− E]
Example: If E = 2.9 mm (0.11 inch), then W = 2.9 mm
(0.11 inch).
<If the crimping amount is smaller than 2.4 mm (0.09
inch)>
Remove the BJ boot band, readjust the value of (W)
in step 10 according to the following formula, and
then repeat the operations in steps 11 and 12 using
a new BJ boot band.
[W = 5.8 mm (0.23 inch)
− E]
Example: If E = 2.3 mm (0.10 inch) then W = 3.5 mm
(0.15 inch).
14.Check that the BJ boot band is not sticking out past the
place where it has been installed. If the BJ boot band is
sticking out, remove it and then repeat the operations in
steps 11 to 13 using a new BJ boot band.
ACX00993AB
STOPPER
ADJUSTING BOLT
(W)
MB991561
AC001177
D
PROJECTION
BJ BOOT BAND
BJ BOOT
AB
ACX00997AC
E
F
SPECIFICATIONS
TSB Revision
FRONT AXLE
26-25
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1261005400202
GENERAL SPECIFICATIONS
M1261000200195
SERVICE SPECIFICATIONS
M1261000300222
LUBRICANTS
M1261000400218
ITEM
SPECIFICATION
Caliper assembly bolt
100
± 10 N⋅m (74 ± 7 ft-lb)
Center bearing bolt
40
± 5 N⋅m (30 ± 3 ft-lb)
Driveshaft nut
226
± 29 N⋅m (167 ± 21 ft-lb)
Dust shield bolt
8.9
± 1.9 N⋅m (78 ± 17 in-lb)
Front strut nut
300
± 24 N⋅m (221 ± 18 ft-lb)
Knuckle and wheel bearing bolt
88
± 10 N⋅m (65 ± 7 ft-lb)
Lower arm ball joint nut
108
± 10 N⋅m (80 ± 7 ft-lb)
Stabilizer link nut
44
± 10 N⋅m (33 ± 7 ft-lb)
Tie rod end nut
29
± 4 N⋅m (21 ± 3 ft-lb)
ITEM
SPECIFICATION
Front axle hub bearing
Type
Double row angular contact bearing
Driveshaft
Joint type
Outer
Birfield joint
Inner
Tripod joint
ITEM
STANDARD VALUE
LIMIT
Front hub axial play mm (in)
−
0.05 (0.002)
Setting of TJ boot length
mm (in)
2.4L ENGINE
85
± 3 (3.3 ± 0.12)
−
3.0L ENGINE
90
± 3 (3.5 ± 0.12)
−
Wheel bearing breakaway torque N
⋅m (in-lb)
−
1.0 (9) or less
Opening dimension of the
special tool (MB991561)
mm (in)
When the BJ boot band
(small) is crimped
2.9 (0.12)
−
When the BJ boot band
(large) is crimped
3.2 (0.13)
−
Crimped width of the BJ boot band mm (in)
2.4
− 2.8 (0.10 − 0.11)
−
Clearance between the BJ boot (larger diameter side)
and the stepped phase of the BJ housing mm (in)
0.1
− 1.55 (0.004 − 0.061) −
ITEM
SPECIFIED LUBRICANT
QUANTITY
Dust seal inner
Repair kit grease
14
− 20 g (0.5 − 0.7 oz)
Dust seal outer
Repair kit grease
8
− 12 g (0.3 − 0.4 oz)
TJ boot grease
2.4L ENGINE
Repair kit grease
100
± 10 g (3.5 ± 0.4 oz)
3.0L ENGINE
Repair kit grease
175
± 10 g (6.2 ± 0.4 oz)
BJ boot grease
2.4L ENGINE
Repair kit grease
110
± 10 g (3.9 ± 0.4 oz)
3.0L ENGINE
Repair kit grease
120
± 10 g (4.2 ± 0.4 oz)
NOTES
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