Mitsubishi Eclipse. Manual — part 873

11D-1

GROUP 11D

ENGINE OVERHAUL

<3.0L>

CONTENTS

SPECIAL TOOLS. . . . . . . . . . . . . . . .

11D-2

GENERATOR AND DRIVE BELT . . .

11D-4

REMOVAL AND INSTALLATION . . . . . . . .

11D-4

INTAKE MANIFOLD PLENUM AND
THROTTLE BODY ASSEMBLY . . . .

11D-6

REMOVAL AND INSTALLATION . . . . . . . .

11D-6

IGNITION SYSTEM . . . . . . . . . . . . . .

11D-9

REMOVAL AND INSTALLATION . . . . . . . .

11D-9

TIMING BELT. . . . . . . . . . . . . . . . . . .

11D-11

REMOVAL AND INSTALLATION . . . . . . . .

11D-11

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

11D-16

INTAKE MANIFOLD AND FUEL
PARTS . . . . . . . . . . . . . . . . . . . . . . . .

11D-19

REMOVAL AND INSTALLATION . . . . . . . .

11D-19

WATER PUMP & WATER HOSE . . .

11D-21

REMOVAL AND INSTALLATION . . . . . . . .

11D-21

EXHAUST MANIFOLD. . . . . . . . . . . .

11D-23

REMOVAL AND INSTALLATION . . . . . . . .

11D-23

ROCKER ARMS AND CAMSHAFT . .

11D-24

REMOVAL AND INSTALLATION . . . . . . . .

11D-24

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-27

CYLINDER HEAD AND VALVES. . . .

11D-30

REMOVAL AND INSTALLATION . . . . . . . .

11D-30

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-33

OIL PAN AND OIL PUMP. . . . . . . . . .

11D-37

REMOVAL AND INSTALLATION . . . . . . . .

11D-37

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-43

PISTON AND CONNECTING ROD . .

11D-44

REMOVAL AND INSTALLATION . . . . . . . .

11D-44

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-49

CRANKSHAFT AND CYLINDER
BLOCK . . . . . . . . . . . . . . . . . . . . . . . .

11D-51

REMOVAL AND INSTALLATION . . . . . . . .

11D-51

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-55

SPECIFICATIONS . . . . . . . . . . . . . . .

11D-57

FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .

11D-57

GENERAL SPECIFICATIONS . . . . . . . . . .

11D-59

SERVICE SPECIFICATIONS . . . . . . . . . . .

11D-59

SEALANTS AND ADHESIVES . . . . . . . . . .

11D-61

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <3.0L>

11D-2

SPECIAL TOOLS

M1113000600045

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MD998781
Flywheel stopper

General service tool

Loosening and tightening
crankshaft bolts

MB990767
End yoke holder

MB990767-01

Holding camshaft sprocket
when loosening or torquing
bolt

MD998715
Pins

MIT308239

MD998769
Crankshaft spacer

General service tool

Rotation of crankshaft when
installing piston and timing
belt

MD998767
Tension pulley wrench

MD998752-01

Adjustment of timing belt
tension

MD998443
Lash adjuster holder (8)

MD998443-01

Supporting lash adjuster to
prevent it from falling when
rocker shaft assembly is
removed or installed

MD998713
Camshaft oil seal
installer

MD998713-01

Installation of camshaft oil
seal

MB991559
Camshaft oil seal
installer adaptor<left
bank side>

General service tool

D998781

B990767

D998767

D998443

D998713

B991559

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <3.0L>

11D-3

MD998442
Air bleed wire

General service tool

Air bleeding of lash adjuster

MD998051
Cylinder head bolt
wrench

MD998051-01 or
General service tool

Loosening and tightening
cylinder head bolts

MD998772
Valve spring compressor

General service tool

Compression of valve
spring

MD998774
Valve stem seal installer

MD998774-01

Installation of valve stem
seal

MD998717
Crankshaft front oil seal
installer

MD998717-01

Installation of crankshaft
front oil seal

MD998780
Piston pin setting tool

MIT216941

Removal and installation of
piston pin

MD998718
Crankshaft rear oil seal
installer

MD998718-01
Use with MB990938-01

Installation of crankshaft
rear oil seal

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

GENERATOR AND DRIVE BELT

TSB Revision

ENGINE OVERHAUL <3.0L>

11D-4

GENERATOR AND DRIVE BELT

REMOVAL AND INSTALLATION

M1113001300133

Required Special Tool:

• MD998781: Flywheel Stopper

AK101688

5

185 ± 5 N·m
139 ± 4 ft-lb

48 ± 6 N·m
35 ± 4 ft-lb

22 ± 4 N·m
16 ± 3 ft-lb

44 ± 10 N·m
33 ± 7 ft-lb

49 ± 10 N·m
36 ± 7 ft-lb

49 ± 10 N·m
36 ± 7 ft-lb

7

8

9

2

3

6

1

4

AC

10

REMOVAL STEPS

1. DRIVE BELT TENSIONER

<<A>> >>A<<

2. CRANKSHAFT BOLT
3. CRANKSHAFT PULLEY WASHER
4. DAMPER PULLEY
5. GENERATOR

6. GENERATOR BRACKET
7. OIL DIPSTICK
8. O-RING
9. OIL DIPSTICK GUIDE
10. O-RING

REMOVAL STEPS (Continued)