Mitsubishi Eclipse. Manual — part 660

INTAKE MANIFOLD PLENUM

TSB Revision

INTAKE AND EXHAUST

15-11

INSTALLATION SERVICE POINT

.

>>A<< INTAKE MANIFOLD PLENUM GASKET INSTALLA-
TION
Install the gasket with the protrusion in the position illustrated.

AC001424

PROTRUSION

FRONT OF
VEHICLE

AB

INTAKE MANIFOLD <2.4L ENGINE>

TSB Revision

INTAKE AND EXHAUST

15-12

INTAKE MANIFOLD <2.4L ENGINE>

REMOVAL AND INSTALLATION

M1151003000705

Pre-removal Operation
• Fuel Discharge Prevention [Refer to GROUP 13A,

On-vehicle Service

− Fuel Pump Relay Disconnection

(How to Reduce Pressurized Fuel Lines)

P.13A-932

.]

• Engine Coolant Draining [Refer to GROUP 00, Mainte-

nance Service

− Engine Coolant (Change)

P.00-58

.]

• Air Cleaner Removal (Refer to

P.15-6

.)

• Throttle Body Removal (Refer to GROUP 13A, Throttle

Body

P.13A-945

.)

• Thermostat Case Assembly Removal (Refer to GROUP

14, Water Hose and Water Pipe

P.14-28

.)

Post-installation Operation
• Thermostat Case Assembly Installation (Refer to GROUP

14, Water Hose and Water Pipe

P.14-28

.)

• Throttle Body Installation (Refer to GROUP 13A, Throttle

Body

P.13A-945

.)

• Air Cleaner Installation (Refer to

P.15-6

.)

• Engine Coolant Supplying [Refer to GROUP 00, Mainte-

nance Service

− Engine Coolant (Change)

P.00-58

.]

• Fuel Leakage Inspection

AC006143 AB

ENGINE OIL

O-RING

FUEL RAIL

8

9

6

1

2

7

10

11

5

8

4

3

4.9 ± 1.0 N·m
44 ± 8 in-lb

12 ± 2 N·m
100 ± 22 in-lb

14 ± 1 N·m
117 ± 13 in-lb

(ENGINE OIL)

N

N

REMOVAL STEPS

1. PURGE HOSE CONNECTION
2. BRAKE BOOSTER VACUUM HOSE

CONNECTION

3. IGNITION COIL CONNECTOR
4. INJECTOR CONNECTOR
5. MANIFOLD ABSOLUTE PRESSURE

SENSOR CONNECTOR

6. EVAPORATIVE EMISSION PURGE

SOLENOID VALVE CONNECTOR

7. EGR VACUUM REGULATOR

SOLENOID VALVE CONNECTOR

>>A<<

8. FUEL HIGH-PRESSURE HOSE

CONNECTION

9. FUEL RETURN HOSE

CONNECTION

10. OIL DIPSTICK AND DIPSTICK

GUIDE

11. PRESSURE HOSE CONNECTION

REMOVAL STEPS (Continued)

INTAKE MANIFOLD <2.4L ENGINE>

TSB Revision

INTAKE AND EXHAUST

15-13

REMOVAL SERVICE POINT

.

<<A>> FUEL RAIL, INJECTOR AND FUEL PRESSURE REG-
ULATOR REMOVAL

CAUTION

Care must be taken when removing the fuel rail not to drop
the injector.
Remove the fuel rail with the injectors and pressure regulator
attached to it.

AC006039

4.9 ± 1.0 N·m
44 ± 8 in-lb

11 ± 1 N·m
98 ± 8 in-lb

20 ± 2 N·m
14 ± 2 in-lb

12 ± 1 N·m
100 ± 13 in-lb

4.9 ± 1.0 N·m
44 ± 8 in-lb

8.9 ± 1.9 N·m
78 ± 17 in-lb

30 ± 3 N·m
23 ± 2 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

21 ± 4 N·m
16 ± 3 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

11 ± 1 N·m
98 ± 8 in-lb

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

N

N

N

AC

REMOVAL STEPS

12. PCV HOSE
13. FUEL RETURN PIPE
14. FUEL HOSE

<<A>>

15. FUEL RAIL, INJECTOR AND FUEL

PRESSURE REGULATOR

16. INSULATOR
17. VACUUM PIPE
18. EGR VALVE
19. INTAKE MANIFOLD
20. INTAKE MANIFOLD GASKET

21. INTAKE MANIFOLD STAY
22. MANIFOLD ABSOLUTE PRESSURE

SENSOR

23. VACUUM PIPE
24. EVAPORATIVE EMISSION PURGE

SOLENOID VALVE

25. EGR VACUUM REGULATOR

SOLENOID VALVE AND VACUUM
CONTROL VALVE

26. ACCELERATOR CABLE CLAMP

REMOVAL STEPS (Continued)

INTAKE MANIFOLD <2.4L ENGINE>

TSB Revision

INTAKE AND EXHAUST

15-14

INSTALLATION SERVICE POINT

.

>>A<< FUEL HIGH-PRESSURE HOSE INSTALLATION

CAUTION

Be careful not to allow any engine oil to enter the fuel rail.
1. When connecting the fuel high-pressure hose to the fuel rail,

apply a small amount of new engine oil to the O-ring and
then insert the fuel high-pressure hose, being careful not to
damage the O-ring.

2. While turning the fuel high-pressure hose to the left and

right, install it to the fuel rail.

3. Check that the injector turns smoothly. If it does not turn

smoothly, the O-ring may be trapped. Remove the fuel
high-pressure hose and then re-insert it into the fuel rail and
check again.

INSPECTION

M1151003100597

Check the following points; replace the part if a problem is
found.

Intake Manifold Check

1. Check for damage or cracking of any part.
2. Clogging of the negative pressure (vacuum) outlet port, or

clogging of the exhaust gas recirculation passages.

3. Using a straight edge and feeler gauge, check for distortion

of the cylinder head installation surface.

Standard value: 0.15 mm (0.006 inch) or less
Limit: 0.20 mm (0.008 inch)

AC001431

FUEL HIGH-
PRESSURE HOSE

O-RING

FUEL RAIL

AB