Mitsubishi Eclipse. Manual — part 888

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <3.0L>

11D-61

SEALANTS AND ADHESIVES

M1113000500220

Piston ring to ring groove clearance
mm (in)

No.1

0.03

− 0.07 (0.0012 − 0.0027) 0.1 (0.003)

No.2

0.02

− 0.06 (0.0008 − 0.0023) 0.1 (0.003)

Piston ring end gap mm
(in)

With
variable
induction
system

No.1

0.25

− 0.35 (0.009 − 0.013)

0.8 (0.03)

No.2

0.35

− 0.50 (0.013 − 0.019)

0.8 (0.03)

Oil ring side
rail

0.10

− 0.35 (0.003 − 0.013)

1.0 (0.03)

Without
variable
induction
system

No.1

0.30

− 0.45 (0.012 − 0.017)

0.8 (0.03)

No.2

0.45

− 0.60 (0.018 − 0.023)

0.8 (0.03)

Oil ring side
rail

0.20

− 0.60 (0.008 − 0.023)

1.0 (0.03)

Piston pin outside diameter mm (in)

22.0 (0.87)

−

Piston pin press-in load N (lb) (room temperature)

7,350

− 17,200

(1,653

− 3,866)

−

Crankshaft pin oil clearance mm (in)

0.02

− 0.05 (0.0008 − 0.0019) 0.1 (0.003)

Connecting rod big end side clearance mm (in)

0.10

− 0.25 (0.003 − 0.009)

0.4 (0.02)

Crankshaft and cylinder block
Crankshaft end play mm (in)

0.05

− 0.25 (0.002 − 0.009)

0.3 (0.01)

Crankshaft journal outside diameter mm (in)

60 (2.4)

−

Crankshaft pin outside diameter mm (in)

50 (2.0)

−

Crankshaft journal oil clearance mm (in)

0.02

− 0.04 (0.0008 − 0.0015) 0.1 (0.003)

Piston to cylinder clearance mm (in)

0.02

− 0.04 (0.0008 − 0.0015) −

Cylinder block flatness of gasket surface mm (in)

0.05 (0.02)

0.1 (0.003)

Cylinder block grinding limit of gasket surface mm
(in) total resurfacing depth of both cylinder head and
cylinder block

−

0.2 (0.008)

Cylinder block overall height mm (in)

210.5 (8.29)

−

Cylinder bore inside diameter mm (in)

91.1 (3.59)

−

Cylindricity mm (in)

0.01 (0.0003)

−

ITEM

STANDARD VALUE

LIMIT

ITEM

SPECIFIED SEALANT

QUANTITY

Intake manifold upper

MITSUBISHI Genuine part No.MD970389,
3M

 AAD Part No. 8660 or equivalent

As required

Engine coolant temperature
sensor

3M

 AAD Part No. 8731 or equivalent

As required

Engine coolant temperature
gauge unit

3M

 AAD Part No. 8672 or equivalent

As required

Oil pressure switch

3M

 AAD Part No. 8672 or equivalent

As required

Oil pump case

MITSUBISHI Genuine part No. MD970389 or equivalent

As required

Oil pan

MITSUBISHI Genuine part No. MD970389 or equivalent

As required

Oil seal case

MITSUBISHI Genuine part No. MD970389 or equivalent

As required

NOTES

21A-1

GROUP 21A

CLUTCH

CONTENTS

GENERAL DESCRIPTION. . . . . . . . .

21A-2

CLUTCH DIAGNOSIS . . . . . . . . . . . .

21A-2

INTRODUCTION TO CLUTCH
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .

21A-2

CLUTCH DIAGNOSIS TROUBLESHOOTING
STRATEGY. . . . . . . . . . . . . . . . . . . . . . . . .

21A-2

SYMPTOM CHART. . . . . . . . . . . . . . . . . . .

21A-3

SYMPTOM PROCEDURES . . . . . . . . . . . .

21A-3

ON-VEHICLE SERVICE. . . . . . . . . . .

21A-6

CLUTCH PEDAL CHECK AND
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .

21A-6

CLUTCH BLEEDING . . . . . . . . . . . . . . . . .

21A-8

CLUTCH PEDAL POSITION SWITCH
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21A-8

CLUTCH INTERLOCK SWITCH OPERATING
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21A-8

CLUTCH INTERLOCK SWITCH CHECK AND
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .

21A-9

CLUTCH PEDAL. . . . . . . . . . . . . . . . .

21A-10

REMOVAL AND INSTALLATION . . . . . . . .

21A-10

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

21A-10

CLUTCH CONTROL . . . . . . . . . . . . . .

21A-11

REMOVAL AND INSTALLATION . . . . . . . .

21A-11

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

21A-12

CLUTCH MASTER CYLINDER . . . . . . . . . .

21A-13

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

21A-14

SPECIFICATIONS . . . . . . . . . . . . . . .

21A-15

FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .

21A-15

GENERAL SPECIFICATION. . . . . . . . . . . .

21A-15

SERVICE SPECIFICATIONS . . . . . . . . . . .

21A-15

LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . .

21A-15

GENERAL DESCRIPTION

TSB Revision

CLUTCH

21A-2

GENERAL DESCRIPTION

M1211000100182

The clutch is a dry single-disc, diaphragm type;
hydraulic pressure is used for the clutch control.

CONSTRUCTION DIAGRAM

CLUTCH DIAGNOSIS

INTRODUCTION TO CLUTCH DIAGNOSIS

M1211003400115

A defective clutch causes a clutch slippage, resulting
in poor torque transmission. The causes for this
problem may be a faulty clutch line or disc, or a mal-
adjustment of the clutch pedal.

CLUTCH DIAGNOSIS TROUBLESHOOTING STRATEGY

M1211003500101

Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
clutch fault.
1. Gather information from the customer.

2. Verify that the condition described by the

customer exists.

3. Find the malfunction by following the Symptom

Chart.

4. Verify malfunction is eliminated.

AC001238 AC

CLUTCH HOSE

CLUTCH TUBE

CLUTCH TUBE

CLUTCH PEDAL

RESERVOIR HOSE

STOPPER

DAMPER ASSEMBLY
<3.0L ENGINE>

CLUTCH MASTER
CYLINDER

CLUTCH RELEASE
CYLINDER

PEDAL SUPPORT
MEMBER

RESERVOIR TANK