Mitsubishi Eclipse. Manual — part 664

SPECIFICATIONS

TSB Revision

INTAKE AND EXHAUST

15-27

Fuel high-pressure hose connection bolt

4.9

± 1.0 N⋅m (44 ± 8 in-lb)

Fuel rail bolt

12

± 1 N⋅m (100 ± 13 in-lb)

Fuel return pipe bolt

8.9

± 1.9 N⋅m (78 ± 7 in-lb)

Intake manifold bolt

4.9

± 1.0 N⋅m (44 ± 8 in-lb)

Intake manifold nut

20

± 2 N⋅m (14 ± 2 ft-lb)

Intake manifold stay bolt

30

± 3 N⋅m (23 ± 2 ft-lb)

Manifold absolute pressure sensor and ignition failure sensor bolt

4.9

± 1.0 N⋅m (44 ± 8 in-lb)

Oil dipstick guide bolt

14

± 1 N⋅m (117 ± 13 in-lb)

Pressure hose bolt

12

± 2 N⋅m (100 ± 22 in-lb)

Vacuum pipe bolt

11

± 1 N⋅m (98 ± 8 in-lb)

Intake manifold <3.0L Engine>
Bracket bolt

23

± 3 N⋅m (17 ± 3 ft-lb)

Fuel rail bolt

12

± 1 N⋅m (100 ± 13 in-lb)

Fuel high pressure hose connection bolt

4.9

± 1.0 N⋅m (44 ± 8 in-lb)

Intake manifold nut

22

± 1 N⋅m (16 ± 1 ft-lb)

Timing belt front upper cover bolt

M6

11

± 1 N⋅m (98 ± 8 in-lb)

M8

14

± 1 N⋅m (117 ± 13 in-lb)

Intake manifold plenum <3.0L Engine>
Control wiring harness connector bracket bolt

5.0

± 1.0 N⋅m (44 ± 9 in-lb)

EGR pipe connection bolt

18

± 2 N⋅m (13 ± 2 ft-lb)

EGR valve bolt

21

± 4 N⋅m (16 ± 2 ft-lb)

Engine mount stay bolt

36

± 6 N⋅m (27 ± 4 ft-lb)

Evaporative emission purge solenoid valve bolt [Vehicle with intake manifold
tuning (IMT) system]

9.0

± 1.0 N⋅m (80 ± 9 in-lb)

Ground wire attaching bolt [Vehicle with intake manifold tuning (IMT) system] 5.0

± 1.0 N⋅m (44 ± 9 in-lb)

Heater pipe bolt

18

± 2 N⋅m (13 ± 2 ft-lb)

Intake manifold plenum bolt and nut

18

± 2 N⋅m (13 ± 2 ft-lb)

Intake manifold plenum stay bolt, front and rear

M8

18

± 2 N⋅m (13 ± 2 ft-lb)

M10

36

± 6 N⋅m (27 ± 4 ft-lb)

Manifold absolute pressure sensor bolt

5.0

± 1.0 N⋅m (44 ± 9 in-lb)

Power steering oil pump bracket stay bolt (bolt, washer assembly)

44

± 10 N⋅m (33 ± 7 ft-lb)

Power steering oil pump bracket stay bolt (bolt, flange)

24

± 4 N⋅m (18 ± 3 ft-lb)

Power steering oil pump nut

42

± 7 N⋅m (31 ± 5 ft-lb)

Sensor connector assembly bolt

11

± 1 N⋅m (98 ± 8 in-lb)

Vacuum control valve [Vehicle with intake manifold tuning (IMT) system]

11

± 1 N⋅m (98 ± 8 in-lb)

Vacuum pipe assembly bolt

11

± 1 N⋅m (98 ± 8 in-lb)

Vacuum tank bolt [Vehicle with intake manifold tuning
(IMT) system]

M6

9.0

± 1.0 N⋅m (80 ± 9 in-lb)

M8

18

± 2 N⋅m (13 ± 2 ft-lb)

Valve assembly bolt

9.0

± 1.0 N⋅m (80 ± 9 in-lb)

ITEM

SPECIFICATION

SPECIFICATIONS

TSB Revision

INTAKE AND EXHAUST

15-28

SERVICE SPECIFICATION

M1151000300417

ITEM

STANDARD VALUE

LIMIT

Intake manifold tuning solenoid coil resistance [at
20

°C (68°F)] Ω

29

− 35

−

Manifold distortion of the installation surface mm (in) 0.15 (0.006) or less

0.20 (0.008)

16-1

GROUP 16

ENGINE

ELECTRICAL

CONTENTS

CHARGING SYSTEM . . . . . . . .

16-3

GENERAL DESCRIPTION . . . . . .

16-3

CHARGING SYSTEM DIAGNOSIS

16-3

SPECIAL TOOL. . . . . . . . . . . . . . .

16-6

ON-VEHICLE SERVICE. . . . . . . . .

16-7

GENERATOR OUTPUT LINE VOLTAGE
DROP TEST . . . . . . . . . . . . . . . . . . . . .

16-7

OUTPUT CURRENT TEST . . . . . . . . . .

16-8

REGULATED VOLTAGE TEST. . . . . . .

16-10

WAVE PATTERN CHECK USING AN
OSCILLOSCOPE. . . . . . . . . . . . . . . . . .

16-11

GENERATOR ASSEMBLY . . . . . .

16-14

REMOVAL AND INSTALLATION . . . . .

16-14

DISASSEMBLY AND ASSEMBLY. . . . .

16-16

INSPECTION . . . . . . . . . . . . . . . . . . . . .

16-19

STARTING SYSTEM . . . . . . . . .

16-22

GENERAL DESCRIPTION . . . . . .

16-22

STARTING SYSTEM DIAGNOSIS

16-23

ON-VEHICLE SERVICE. . . . . . . . .

16-25

STARTER RELAY CHECK . . . . . . . . . .

16-25

STARTER MOTOR ASSEMBLY . .

16-26

INSPECTION . . . . . . . . . . . . . . . . . . . . .

16-26

REMOVAL AND INSTALLATION . . . . .

16-29

DISASSEMBLY AND ASSEMBLY. . . . .

16-30

INSPECTION . . . . . . . . . . . . . . . . . . . . .

16-33

IGNITION SYSTEM . . . . . . . . .

16-35

GENERAL DESCRIPTION . . . . . . .

16-35

SPECIAL TOOLS . . . . . . . . . . . . . .

16-36

ON-VEHICLE SERVICE . . . . . . . . .

16-37

SPARK PLUG CABLE TEST . . . . . . . . .

16-37

IGNITION COIL CHECK. . . . . . . . . . . . .

16-37

IGNITION COIL CHECK. . . . . . . . . . . . .

16-38

IGNITION COIL POWER TRANSISTOR
CONTINUITY CHECK . . . . . . . . . . . . . .

16-38

SPARK PLUG CABLE RESISTANCE
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .

16-39

SPARK PLUG TEST . . . . . . . . . . . . . . .

16-39

SPARK PLUG CHECK AND CLEANING

16-40

CAMSHAFT POSITION SENSOR CHECK

16-40

CRANKSHAFT POSITION SENSOR
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .

16-40

CRANKSHAFT POSITION SENSOR
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .

16-40

IGNITION SECONDARY VOLTAGE WAVE
PATTERN CHECK USING AN
OSCILLOSCOPE . . . . . . . . . . . . . . . . . .

16-40

IGNITION PRIMARY VOLTAGE WAVE
PATTERN CHECK USING AN
OSCILLOSCOPE . . . . . . . . . . . . . . . . . .

16-47

IGNITION COIL. . . . . . . . . . . . . . . .

16-51

REMOVAL AND INSTALLATION
<2.4L ENGINE> . . . . . . . . . . . . . . . . . . .

16-51

DISTRIBUTOR ASSEMBLY. . . . . .

16-52

REMOVAL AND INSTALLATION
<3.0L ENGINE> . . . . . . . . . . . . . . . . . . .

16-52

DISASSEMBLY AND ASSEMBLY . . . . .

16-53

Continued on next page

16-2

CAMSHAFT POSITION SENSOR .

16-53

REMOVAL AND INSTALLATION
<2.4L ENGINE> . . . . . . . . . . . . . . . . . . .

16-53

CRANKSHAFT POSITION SENSOR

16-54

REMOVAL AND INSTALLATION
<2.4L ENGINE> . . . . . . . . . . . . . . . . . . .

16-54

REMOVAL AND INSTALLATION
<3.0L ENGINE> . . . . . . . . . . . . . . . . . . .

16-55

KNOCK SENSOR . . . . . . . . . . . . .

16-56

REMOVAL AND INSTALLATION
<2.4L ENGINE> . . . . . . . . . . . . . . . . . . .

16-56

REMOVAL AND INSTALLATION
<3.0L ENGINE> . . . . . . . . . . . . . . . . . . .

16-57

SPECIFICATIONS . . . . . . . . . .

16-58

FASTENER TIGHTENING
SPECIFICATIONS . . . . . . . . . . . . .

16-58

GENERAL SPECIFICATIONS . . . .

16-59

SERVICE SPECIFICATIONS . . . . .

16-60