Mitsubishi Eclipse. Manual — part 856

11B-1

GROUP 11B

ENGINE OVERHAUL

<2.4L>

CONTENTS

SPECIAL TOOLS. . . . . . . . . . . . . . . .

11B-2

GENERATOR AND IGNITION
SYSTEM . . . . . . . . . . . . . . . . . . . . . . .

11B-5

REMOVAL AND INSTALLATION . . . . . . . .

11B-5

TIMING BELT. . . . . . . . . . . . . . . . . . .

11B-7

REMOVAL AND INSTALLATION . . . . . . . .

11B-7

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

11B-16

FUEL AND EMISSION PARTS . . . . .

11B-18

REMOVAL AND INSTALLATION . . . . . . . .

11B-18

INTAKE MANIFOLD . . . . . . . . . . . . .

11B-21

REMOVAL AND INSTALLATION . . . . . . . .

11B-21

EXHAUST MANIFOLD. . . . . . . . . . . .

11B-24

REMOVAL AND INSTALLATION . . . . . . . .

11B-24

ROCKER ARMS AND CAMSHAFT. .

11B-25

REMOVAL AND INSTALLATION . . . . . . . .

11B-25

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

11B-27

CYLINDER HEAD AND VALVES. . . .

11B-30

REMOVAL AND INSTALLATION . . . . . . . .

11B-30

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-33

FRONT CASE AND OIL PUMP . . . . .

11B-36

REMOVAL AND INSTALLATION . . . . . . . .

11B-36

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-45

PISTON AND CONNECTING ROD . .

11B-47

REMOVAL AND INSTALLATION . . . . . . . .

11B-47

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-54

CRANKSHAFT AND CYLINDER
BLOCK . . . . . . . . . . . . . . . . . . . . . . . .

11B-56

REMOVAL AND INSTALLATION . . . . . . . .

11B-56

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-60

SPECIFICATIONS . . . . . . . . . . . . . . .

11B-63

FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .

11B-63

GENERAL SPECIFICATIONS . . . . . . . . . .

11B-65

SERVICE SPECIFICATIONS . . . . . . . . . . .

11B-65

SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . .

11B-68

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-2

SPECIAL TOOLS

M1113000600056

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MD998781
Flywheel stopper

General service tool

Supporting flywheel and drive
plate

MD998778
Crankshaft sprocket
puller

General service tool

Removal of crankshaft sprocket

MD998785
Sprocket stopper

MD998785

Supporting counterbalance
shaft sprocket

MB990767
End yoke holder

MB990767-01

Holding camshaft sprocket
when loosening or torquing bolt

MD998719
Pins

MIT308239

MD998767
Tension pulley wrench

MD998752-01

Adjustment of timing belt
tension

MD998443
Lash adjuster holder (8)

MD998443-01

Supporting of the lash adjuster
to prevent it from falling when
rocker shaft assembly is
removed or installed

MD998713 CAMSHAFT
OIL SEAL INSTALLER

MD998713-01

Installation of camshaft oil seal

D998781

B990767

D998719

D998767

D998443

D998713

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-3

MD998442
Air bleed wire

General service tool

Air bleed of lash adjuster

MB991654
Cylinder head bolt
wrench (12)

General service tool

Removal and installation of
cylinder head bolt

MD998772
Valve spring compressor

General service tool

Compression of valve spring

MD998774
Valve steam seal
installer

MD998774-01

Installation of valve steam seal

MD998727
Oil pan remover

MD998727-01

Removal of oil pan

MD998162
Plug wrench Use with
MD998783

MD998162-01

Removal and installation of
front case cap plug

MD998783
Plug wrench retainer

General service tool

MD998371
Silent shaft bearing
puller

MD998371-01

Removal of counterbalance
shaft front bearing

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

B991654

D998727

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-4

MD998372
Silent shaft bearing
puller

MD998372-01

Removal of counterbalance
shaft rear bearing

MB991603
Bearing installer stopper

−

Removal and installation of rear
bearing

MD998705
Silent shaft bearing
installer

MD998373-01 Use
with MB990938-01

Installation of counterbalance
shaft bearing

MD998285
Crankshaft front oil seal
guide

MD998285-01

Installation of crankshaft front
oil seal

MD998375
Crankshaft front oil seal
installer

MD998375-01

MD998780
Piston pin setting tool

MIT216941

Removal and installation of
piston pin

MB990938
Handle

MB990938-01

Installation of crankshaft rear oil
seal

MD998776
Crankshaft rear oil seal
installer

MD998376-01

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

D998285

B990938

D998776