Mitsubishi Eclipse. Manual — part 931
INPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-23
INPUT SHAFT
DISASSEMBLY AND ASSEMBLY
M1222001600021
<F5M42>
Required Special Tools:
• MD998801: Bearing Remover
• MD998812: Installer Cap
• MD998813: Installer-100
• MD998816: Installer Adapter (30)
• MD998818: Installer Adapter (38)
• MD998824: Installer Adapter (50) <F5M42>
• MD998825: Installer Adapter (52)
AKX00803
APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
9
10
11
12
14
13
15
16
18
2
19
4
20
6
7
1
8
3
17
16
5
AB
DISASSEMBLY STEPS
>>M<<
1.
SNAP RING
<<A>>
>>L<<
2.
BALL BEARING
<<B>>
>>K<<
3.
THRUST PLATE STOPPER
>>J<<
4.
THRUST PLATE
<<C>>
>>I<<
5.
5TH SPEED GEAR
6.
4TH SPEED GEAR
7.
NEEDLE ROLLER BEARING
<<D>>
>>H<<
8.
4TH SPEED GEAR SLEEVE
>>E<<
9.
SYNCHRONIZER RING
>>D<<
10. SYNCHRONIZER SPRING
>>G<<
11. SYNCHRONIZER SLEEVE
>>F<<
12. 3RD-4TH SPEED
SYNCHRONIZER HUB
>>E<<
13. SYNCHRONIZER RING
>>D<<
14. SYNCHRONIZER SPRING
15. 3RD SPEED GEAR
16. NEEDLE ROLLER BEARING
>>C<<
17. SNAP RING
<<E>>
>>B<<
18. BALL BEAR
>>A<<
19. OIL SEAL
20. INPUT SHAFT
DISASSEMBLY STEPS
INPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-24
<F5M51>
AKX00877
APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
12
14
13
15
16
17
18
9
10
11
2
20
4
21
6
22
7
1
8
3
18
19
5
AB
DISASSEMBLY STEPS
>>M<<
1.
SNAP RING
<<A>>
>>L<<
2.
BALL BEARING
<<B>>
>>K<<
3.
THRUST PLATE STOPPER
>>J<<
4.
THRUST PLATE
<<C>>
>>I<<
5.
5TH SPEED GEAR
6.
4TH SPEED GEAR
7.
NEEDLE ROLLER BEARING
<<D>>
>>H<<
8.
4TH SPEED GEAR SLEEVE
9.
SYNCHRONIZER RING
>>D<<
10. SYNCHRONIZER SPRING
>>G<<
11. SYNCHRONIZER SLEEVE
>>F<<
12. 3RD-4TH SPEED
SYNCHRONIZER HUB
13. OUTER SYNCHRONIZER RING
>>D<<
14. SYNCHRONIZER SPRING
15. SYNCHRONIZER CONE
16. INNER SYNCHRONIZER RING
17. 3RD SPEED GEAR
18. NEEDLE ROLLER BEARING
>>C<<
19. SNAP RING
<<E>>
>>B<<
20. BALL BEAR
>>A<<
21. OIL SEAL
22. INPUT SHAFT
DISASSEMBLY STEPS
INPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-25
DISASSEMBLY SERVICE POINTS
.
<<A>> BALL BEARING REMOVAL
1. Using special tool MD998801, support the ball bearing, and
then set them on the press.
2. Push down on the input shaft with the press and extract the
ball bearing.
.
<<B>> THRUST PLATE STOPPER REMOVAL
Using a screwdriver, pry up the position shown in the illustration
and remove the thrust plate stopper.
.
<<C>>5TH SPEED GEAR REMOVAL
1. Using special tool MD998801, support the 5th speed gear,
and then set them on the press.
2. Push down on the input shaft with the press and take off the
5th speed gear.
.
<<D>>4TH SPEED GEAR SLEEVE REMOVAL
1. Using special tool MD998801, support the 3rd speed gear,
and then set them on the press.
2. Push down on the input shaft with the press and remove the
4th speed gear sleeve.
.
AKX00823
MD998801
AB
AKX00887
AKX00824
MD998801
AB
AKX00825
MD998801
AB
INPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-26
<<E>> BALL BEARING REMOVAL
1. Using special tool MD998801, support the ball bearing, and
then set them on the press.
2. Push down on the input shaft with the press and extract the
ball bearing.
ASSEMBLY SERVICE POINTS
.
>>A<< OIL SEAL INSTALLATION
Install the oil seal into the illustrated position of the input shaft.
.
>>B<< BALL BEARING INSTALLATION
1. Using special tool MD998801, support the 2nd speed gear
portion of the input shaft, and then set them on the press.
2. Using special tools MD998812, MD998813 and MD998816
<F5M42> or MD998818 <F5M51>, press install the bearing
with the press.
.
>>C<< SNAP RING INSTALLATION
1. Install the thickest snap ring that can be fitted in the snap
ring groove of input shaft.
2. Make sure that the ball bearing end play meets the standard
value.
Standard value: 0
− 0.12 mm (0 − 0.0047 inch)
.
AKX00826
MD998801
AB
AKX00827
3.5 mm (0.138 in)
OIL SEAL
AB
AKX00828AE
MD998812
MD998813
MD998816
<F5M42>
MD998818
<F5M51>
MD998801
AKX00829
SNAP RING
AB
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