Mitsubishi Lancer Evolution X. Manual — part 511
22C-1
GROUP 22C
TWIN CLUTCH-
SPORTRONIC SHIFT
TRANSMISSION
(TC-SST)
CONTENTS
GENERAL INFORMATION . . . . . . . .
LUBRICANT. . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . . . .
DIAGNOSIS <TC-SST> . . . . . . . . . . .
INTRODUCTION. . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . . . . .
TC-SST TEACH-IN . . . . . . . . . . . . . . . . . . .
DIAGNOSIS FUNCTION. . . . . . . . . . . . . . .
DIAGNOSTIC TROUBLE CODE CHART . .
SYMPTOM CHART. . . . . . . . . . . . . . . . . . .
DIAGNOSTIC TROUBLE CODE
PROCEDURES. . . . . . . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . . . .
DATA LIST REFERENCE TABLE . . . . . . .
SPECIAL FUNCTION . . . . . . . . . . . . . . . . .
TC-SST-ECU TERMINAL VOLTAGE
REFERENCE CHART. . . . . . . . . . . . . . . . .
DIAGNOSIS <SHIFT LEVER> . . . . . .
INTRODUCTION . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . . . . .
DIAGNOSIS FUNCTION . . . . . . . . . . . . . . .
DIAGNOSTIC TROUBLE CODE CHART . .
SYMPTOM CHART . . . . . . . . . . . . . . . . . . .
DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . . . .
DATA LIST REFERENCE TABLE. . . . . . . .
SPECIAL FUNCTION (ACTUATOR TEST
REFERENCE TABLE). . . . . . . . . . . . . . . . .
SHIFT LEVER -ECU TERMINALVOLTAGE
REFERENCE CHART . . . . . . . . . . . . . . . . .
DIAGNOSIS <S-AWC(SUPER ALL
WHEEL CONTROL)> . . . . . . . . . . . . .
INTRODUCTION . . . . . . . . . . . . . . . . . . . . .
Continued on next page
22C-2
ON-VEHICLE SERVICE. . . . . . . . . . .
TRANSMISSION FLUID LEAKAGE
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION FLUID LEVEL CHECK . .
TRANSMISSION FLUID CHANGE . . . . . . .
TRANSFER OIL CHECK . . . . . . . . . . . . . .
TRANSFER OIL CHANGE . . . . . . . . . . . . .
SHIFT LEVER OPERATION CHECK . . . . .
KEY INTERLOCK MECHANISM CHECK. .
SHIFT LOCK MECHANISM CHECK . . . . .
FLUID CHECK . . . . . . . . . . . . . . . . . . . . . .
BLEEDING . . . . . . . . . . . . . . . . . . . . . . . . .
ACD OPERATION CHECK. . . . . . . . . . . . .
HYDRAULIC PRESSURE CHECK . . . . . . .
TWIN CLUTCH SST CONTROL MODE
SWITCH . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . . . .
TWIN CLUTCH SST CONTROL MODE
SWITCH CHECK . . . . . . . . . . . . . . . . . . . .
TRANSMISSION CONTROL . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
KEY INTERLOCK AND SHIFT LOCK
MECHANISMS . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
TRANSFER ASSEMBLY . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
TRANSAXLE ASSEMBLY . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
OIL PAN . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
MECHATRONIC ASSEMBLY, MANUAL
CONTROL LEVER . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
TRANSAXLE CASE OIL SEAL . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
OIL COOLER . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
OIL FILTER . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
PADDLE SHIFT ASSEMBLY . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
PADDLE SHIFT SWITCH CHECK . . . . . . .
AWC-ECU . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
SENSOR, SWITCH AND RELAY . . . .
REMOVAL AND INSTALLATION . . . . . . . .
HYDRAULIC UNIT . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
GENERAL INFORMATION
TSB Revision
TWIN CLUTCH- SPORTRONIC SHIFT TRANSMISSION (TC-SST)
22C-3
GENERAL INFORMATION
M1225000100152
LUBRICANT
M1225000200137
Item
Specification
Transaxle model
W6DGA
Transaxle type
6-speed forward, 1-speed reverse constant mesh
Clutch
Wet multiplate clutch x 2
Gear ratio
1st
3.655
2nd
2.368
3rd
1.754
4th
1.322
5th
1.008
6th
0.775
Reverse
4.011
Final gear ratio
4.062
Helical gear LSD (front differential)
Present
Transfer
Reduction
ratio
0.302
Differential
gear unit
Hydraulic pressure multiplate clutch (ACD)
Item
Brand
Capacity
Transmission fluid dm
3
(qt)
DiaQueen SSTF-I
7.6 (8.0)
[Including 0.5
(0.53) in oil
cooler]
Transfer oil dm
3
(qt)
DiaQueen LSD gear oil
0.8 (0.85)
AWC fluid dm
3
(qt)
DIAMOND ATF SP III
1.0 (1.06)
Front propeller shaft Sleeve yoke section
DiaQueen LSD gear oil
Adequate
amount
Transaxle assembly Spline sections of front
driveshaft assembly (LH) and
output shaft
Molykote BR2-Plus
Spline sections of transfer
assembly and transaxle
assembly
O-ring
Spline sections of input shaft
and flywheel
SPECIAL TOOLS
TSB Revision
TWIN CLUTCH- SPORTRONIC SHIFT TRANSMISSION (TC-SST)
22C-4
SPECIAL TOOLS
M1225000300015
Tool
Tool number and name Supersession
Application
MB991958
a: MB991824
b: MB991827
c: MB991910
d: MB991911
e: MB991914
f: MB991825
g: MB991826
M.U.T.-III sub assembly
a: Vehicle
communication
interface (V.C.I.)
b: M.U.T.-III USB cable
c: M.U.T.-III main
harness A (Vehicles
with CAN
communication
system)
d: M.U.T.-III main
harness B (Vehicles
without CAN
communication
system)
e: M.U.T.-III main
harness C (for
Chrysler models only)
f: M.U.T.-III
measurement adapter
g: M.U.T.-III trigger
harness
MB991824-KIT
NOTE: G:
MB991826
M.U.T.-III trigger
harness is not
necessary when
pushing V.C.I.
ENTER key.
CAUTION
For vehicles with CAN
communication, use M.U.T.-III
main harness A to send
simulated vehicle speed. If you
connect M.U.T.-III main harness B
instead, the CAN communication
does not function correctly.
Checking diagnostic trouble codes
MB992006
Extra fine probe
−
Making voltage and resistance
measurement during
troubleshooting
MB991910
MB991826
MB991958
MB991911
MB991914
MB991824
MB991827
MB991825
Do not use
a
b
c
d
e
f
g
Do not use
MB992006
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