Mitsubishi Lancer Evolution X. Manual — part 475

CLUTCH PEDAL AND MASTER CYLINDER

TSB Revision

CLUTCH

21A-5

AC709620

1

9

7

8

12

3

3

2

4

5

11

12 ± 3 N·m
107 ± 26 in-lb

15 ± 3 N·m
11 ± 2 ft-lb

AB

13

10

13

14

14

19

18

17

16

6

12 ± 3 N·m
107 ± 26 in-lb

N

N

15

Removal steps

>>

C

<<

1.

Clutch switch

>>

B

<<

2.

Clutch interlock switch

3.

Stopper

4.

Reservoir hose and brake
fluid reservoir connection

5.

Hose clip

<<

A

>>

>>

A

<<

6.

Clutch tube assembly A
connection

7.

Clutch master cylinder and
clutch pedal assembly

<<

B

>>

8.

Clutch master cylinder

9.

Clutch pedal assembly

10. Sealer
11. Pedal pad
12. Stopper
13. Sprit pin
14. Washer
15. Clevis pin
16. Rod A
17. Turn over spring
18. Rod B
19. Bush

Removal steps

CLUTCH PEDAL AND MASTER CYLINDER

TSB Revision

CLUTCH

21A-6

REMOVAL SERVICE POINTS

.

<<A>> CLUTCH TUBE ASSEMBLY A DISCON-
NECTION

CAUTION

• Do not remove O-rings and clips from the clutch tube

assembly A and clutch master cylinder.

• If the O-ring or clip is damaged, replace the relevant

clutch tube assembly A or clutch master cylinder.

.

<<B>> CLUTCH MASTER CYLINDER REMOVAL

Pull out the clutch master cylinder while rotating it 45° to the

direction of the arrow shown in the figure.

INSTALLATION SERVICE POINTS

.

>>A<< CLUTCH TUBE ASSEMBLY A CONNEC-
TION

CAUTION

• When connecting the clutch tube assembly A and

clutch master cylinder, check that the O-ring and clip
are not damaged.

• If any connection areas of clutch tube assembly A and

clutch master cylinder or O-ring is dirty, clean with the
clutch fluid.

Assemble the clip to the clutch master cylinder. Then, connect
the clutch tube assembly A to the clutch master cylinder.

.

AC612961AD

Clutch tube
assembly A

Clip

Clutch master
cylinder

O-ring

AC707772 AF

AC612961AD

Clutch tube
assembly A

Clip

Clutch master
cylinder

O-ring

CLUTCH PEDAL AND MASTER CYLINDER

TSB Revision

CLUTCH

21A-7

>>B<< CLUTCH INTERLOCK SWITCH
INSTALLATION

Install the clutch interlock switch according to the dimension
shown in the figure.

.

>>C<< CLUTCH SWITCH INSTALLATION

Install the clutch switch according to the dimension shown in
the figure.

INSPECTION

CLUTCH SWITCH CHECK AND ADJUSTMENT

M1211001100464

CAUTION

Do not apply grease or lubricant to the switch and the
switch installation section to avoid malfunction of the
switch. In addition, do not perform work wearing gloves
which have grease on them.
1. Connect a circuit tester (Ω range) to the clutch switch

connector.

2. When continuity does not exist with the plunger pressed

from the outer case end face by the dimension shown in the
figure, and when continuity exists with the plunger released
(2Ω or less), the switch is in good condition.

AC610795

Clutch interlock switch

2.0 – 6.0 mm(0.08 – 0.24 inch)

AB

AC610794

Clutch switch

0.5 – 1.5 mm
(0.02 – 0.06 inch)

AF

AC102416 AI

4 ± 1.0 mm
(0.16 ± 0.04 in)

No continuity

Continuity

CLUTCH PEDAL AND MASTER CYLINDER

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CLUTCH

21A-8

INTERLOCK SWITCH OPERATING CHECK

M1211001000199

CAUTION

Do not apply grease or lubricant to the switch and the
switch installation section to avoid malfunction of the
switch. In addition, do not perform work wearing gloves
which have grease on them.
1. Connect a circuit tester (Ω range) to the clutch interlock

switch connector.

2. If continuity exists (2Ω or less) when the shaft is pressed to

the value shown in the figure or more, and continuity does
not exist when the shaft is released, the clutch interlock
switch is in good condition.

AC603621

ON
8 ± 0.35 mm
(0.31 ± 0.01 inch)

OFF

AC

Shaft