Mitsubishi Lancer Evolution X. Manual — part 460
FUEL TANK
TSB Revision
FUEL SUPPLY
13B-13
<<B>> FUEL LEVEL SENSOR (SUB) REMOVAL
1. Remove the floor inspection lid (RH).
2. Disconnect the fuel level sensor (sub) connector.
.
<<C>> FUEL TANK BAND/FUEL FILLER HOSE
DISCONNECTION/FUEL TANK ASSEMBLY
REMOVAL
1. Support the fuel tank assembly with a transmission jack to
remove the connecting bolts of fuel tank band and the
connecting nuts of fuel tank assembly.
2. Lower the transmission jack slightly and disconnect the fuel
filler hose.
3. Tilt the fuel tank assembly, and remove the fuel tank
assembly while avoiding the rear differential carrier.
.
<<D>> RIVET REMOVAL
CAUTION
Be careful not to damage the fuel filler hose protector with
the drill.
Use a 6.0 / diameter / mm drill to make a hole in the rivet to
break it, and then remove the rivet.
AC706390
AC
Floor inspection lid (RH)
AC703016 AC
Fuel level sensor
(sub) connector
AC703019
AC
Fuel tank
assembly
AC301909AH
Fuel filler
hose
protector
Drill
Rivet
FUEL TANK
TSB Revision
FUEL SUPPLY
13B-14
INSTALLATION SERVICE POINTS
.
>>A<< RIVET INSTALLATION
Use a rivet tool shown in the illustration to connect the parts
with rivets by the following procedures.
1. Insert the rivet into a corresponding location.
2. Set the rivet tool at a portion A of rivet.
3. While pushing the flange surface of the rivet onto parts to be
fixed with the rivet tool, press the handle of the tool.
4. Thin part of portion A of the rivet will be cut off and the part is
fixed in position.
.
>>B<< FUEL FILLER HOSE CONNECTION
Connect the fuel filler hose, and tighten the bolt of hose clamp
so that the bolt tightening dimension of the hose clump
becomes 8.5 ± 1.5 mm (0.33 ± 0.06 inch).
.
>>C<< FUEL MAIN PIPE CONNECTION
1. Before the installation, push up the retainer of the fuel main
pipe.
AC700168
Fuel filler hose protector
Rivet tool
AC
1
2
3
4
Rivet
Fixing parts
Rivet tool
Rivet
Portion A
Flange
AC707593AD
Hose clamp
8.5 ± 1.5 mm
(0.33 ± 0.06 in)
AC606019
Retainer
Fuel main pipe
AC
FUEL TANK
TSB Revision
FUEL SUPPLY
13B-15
2. Connect the connector of fuel main pipe to the fuel pump
module securely and push down the retainer of the
connector to lock it firmly.
3. After the installation, slightly pull the fuel main pipe to check
that it is connected securely. At this time, also check that
there is approximately 1 mm (0.04 inch) play.
DISASSEMBLY AND ASSEMBLY
M1135006800368
<FUEL TANK ASSEMBLY>
AC606020
Retainer
Fuel main pipe
Fuel pump module
AC
AC709132
2.5 ± 0.4 N·m
22 ± 4 in-lb
2.5 ± 0.4 N·m
22 ± 4 in-lb
5.0 ± 1.0 N·m
44 ± 9 in-lb
AB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
N
N
Disassembly steps
1.
Fuel leveling hose
2.
Fuel tank vapor hose
3.
Fuel tank vapor hose
>>
C
<<
4.
Hose clamp
5.
Fuel filler hose
6.
Fuel shut-off valve
<<
A
>>
>>
B
<<
7.
Fuel level sensor (sub)
8.
Fuel level sensor (sub) gasket
9.
Plate
10. Fuel tank suction hose
connection
<<
A
>>
>>
A
11. Fuel pump module
12. Fuel pump module gasket
13. Fuel tank lower protector
14. Fuel tank
Disassembly steps (Continued)
FUEL TANK
TSB Revision
FUEL SUPPLY
13B-16
ASSEMBLY SERVICE POINT
.
<<A>> FUEL LEVEL SENSOR (SUB)/FUEL PUMP
MODULE REMOVAL
CAUTION
When removing the fuel level sensor (sub) and fuel pump
module from the fuel tank, be careful not to damage the
gauge unit and float of the fuel level sensor (sub) and fuel
pump module.
While removing the fuel pump module form the fuel tank, dis-
connect the fuel tank suction hose from the fuel pump module,
and remove the fuel pump module form the fuel tank.
DISASSEMBLY SERVICE POINTS
.
>>A<< FUEL PUMP MODULE INSTALLATION
CAUTION
• When installing the fuel pump module into the fuel tank
from the service hole, be careful not to damage the
gauge unit and the float of the fuel pump module. In
addition, be careful that the float does not catch the
fuel tank suction hose in the fuel tank.
• When installing the fuel pump module into the fuel tank
from the service hole, check that the moving part of the
gauge works smoothly.
1. While inserting the fuel pump module into the fuel tank from
the service hole, connect the fuel tank suction hose, and
install the fuel pump module to the fuel tank.
.
>>B<< FUEL LEVEL SENSOR (SUB)
INSTALLATION
CAUTION
When installing the fuel level sensor (sub) into the fuel
tank, be careful not to damage the gauge unit and float of
the fuel level sensor (sub).
.
AC703018
AC
Fuel pump module
Fuel tank
suction hose
AC703018
AC
Fuel pump module
Fuel tank
suction hose
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