Mitsubishi Lancer Evolution X. Manual — part 638

TRANSAXLE

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TWIN CLUTCH SST OVERHAUL

22D-9

<<C>> CLUTCH ASSEMBLY REMOVAL

1. Align the four pins of the special tool, clutch remover &

installer (MB992332), with the four holes of the clutch
assembly to set the special tool, clutch remover & installer
(MB992332), to the clutch assembly.

2. Rotate the clutch assembly in the axial direction to insert the

pins into all four clutch disks in the clutch assembly.
NOTE: When the pins are inserted into all four clutch disks,
the clutch assembly cannot easily be rotated in the axial
direction.

3. Rotate the clutch assembly counterclockwise six to seven

times to loosen the clutch assembly.

CAUTION

• When lifting the clutch assembly, the tool must not

hook the clutch disk.

• The clutch assembly might possibly have the needle

bearing. Pay attention to it.

• Carefully handle the clutch assembly to place it on the

clean place.

4. Lift the clutch assembly in the vertical direction to remove

the clutch assembly from the transaxle assembly.

.

<<D>> OIL PAN ASSEMBLY REMOVAL

CAUTION

When removing the oil pan assembly, pay attention to
avoid damage to the connector and the O-ring between the
oil pan assembly and the connector.

.

AK900459

AF

MB992332

AK900459

AG

MB992332

AK900283

AF

TRANSAXLE

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TWIN CLUTCH SST OVERHAUL

22D-10

<<E>> MECHATRONIC ASSEMBLY REMOVAL

1. Remove the connector carefully.

2. Remove the three bolts.

3. Pull carefully at the connector to loose by approx. 2 - 3

mm(0.08 - 0.12 inch).

4. Remove the eleven bolts as shown and remove the

mechatronic assembly carefully.

.

AK900284

AK900330

AK900285

A

-

A

C

-

C

B

-

B

AK900257

AF

11

10

9

8

7

6

5

4

3

2

1

TRANSAXLE

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TWIN CLUTCH SST OVERHAUL

22D-11

<<F>> MANUAL CONTROL SHAFT REMOVAL

1. Move the park manual outer lever from D in clock direction

to the service position as shown.

2. Remove the plug.

3. When removing the screw located behind the plug, pay

attention to the screw not to fall in the transaxle case.

4. Remove the manual control shaft carefully.

ASSEMBLY SERVICE POINTS

.

>>A<< MANUAL CONTROL SHAFT INSTALLA-
TION

1. Install the manual control shaft carefully and tighten the

screw to the specified torque.

Tightening torque: 10 ± 1.5 N⋅ m (89 ± 8 in-lb)

AK900313

AF

AK900310

AK900311

AK900311

TRANSAXLE

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TWIN CLUTCH SST OVERHAUL

22D-12

2. Tighten the plug to the specified torque.

Tightening torque: 32 ± 2 N⋅ m (24 ± 1 ft-lb)

.

>>B<< GASKET A / GASKET C / MECHATRONIC
ASSEMBLY INSTALLATION

1. As shown in the illustration, fix the gasket to the transaxle

case by pushing the gasket at the area to which the gasket
dowel pin is inserted.

2. Install the mechatronic assembly carefully and tighten the

mechatronic assembly mounting bolts to the specified
torque in the order of number shown in the figure.

Tightening torque: 5.0 ± 1.0 N⋅ m (44 ± 8 in-lb)

3. Tighten again the mechatronic assembly mounting bolts to

the specified torque in the order of number shown in the
figure.

Tightening torque: 10 ± 1.5 N⋅ m (89 ± 8 in-lb)

AK900310

AK900286

AK900287

A

-

A

C

-

C

B

-

B

AK900257

AG

1

2

3

4

5

6

7

8

9

10

11