Mitsubishi Lancer Evolution X. Manual — part 232
POWER STEERING GEAR BOX AND LINKAGE
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POWER STEERING
37-43
DISASSEMBLY SERVICE POINT
.
<<A>> TIE-ROD REMOVAL
1. Move the bellows and pull the rack bar toward arrow
direction.
CAUTION
Do not tighten the vise strongly in order not to damage the
rack bar.
2. Wrap rack bar with cloth in order not to damage, and fix the
rack bar with a vise.
3. Use special tool variable spanner (MB992249) to remove
the tie-rod.
ASSEMBLY SERVICE POINT
.
>>A<< TIE-ROD INSTALLATION
CAUTION
Do not tighten the vise strongly in order not to damage the
rack bar.
1. Wrap rack bar with cloth in order not to damage, and fix the
rack bar with a vise.
2. Use special tool variable spanner (MB992249) to tighten the
tie-rod to the specified torque.
Tightening torque: 89 ± 9 N⋅ m
.
AC701536 AB
Steering gear
Rack bar
Bellows
AC706056AB
Tie-rod
MB992249
Cloth
AC706056AB
Tie-rod
MB992249
Cloth
POWER STEERING GEAR BOX AND LINKAGE
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POWER STEERING
37-44
>>B<< BAND INSTALLATION
CAUTION
• Secure the rack housing, and firmly crimp the bellows
band by the bellows band clipping tool (special tool:
MB992209).
• Crimp the bellows band securely until the special tool
(MB992209) contacts the stopper.
1. Using the special tool (MB992209), crimp the bellows band.
2. Check that the crimping width of the band (A) is within the
range of the standard value.
Standard value (A): 2.4 − 2.8 mm (0.09 − 0.11 in)
.
>>C<< TIE-ROD END/JAM NUT INSTALLATION
Screw in the tie-rod to the length shown in the figure, and
hand-tighten the locking nut.
NOTE: Install the steering gear and linkage to the body, adjust
the toe-in, and then tighten the jam nut to the specified torque.
AC701769
MB992209
AD
ACX01166 AC
A
AC703667
198 mm (7.8 in)
AE
Jam nut
Edge of bellows
assembly groove
POWER STEERING OIL PUMP ASSEMBLY
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POWER STEERING
37-45
POWER STEERING OIL PUMP ASSEMBLY
REMOVAL AND INSTALLATION
M1372005201655
Pre-removal Operation
• Power Steering Fluid Draining (Refer to
.)
• Radiator Condenser Tank removal (Refer to GROUP 14 −
Radiator
.)
• Generator and Others belt Removal (Refer to GROUP
11A − Crankshaft Pulley
• Generator Assembly, Auto-tension and Idler Pulley Dis-
connection (Refer to GROUP 11B − Generator and Ignition
.)
Post-installation Operation
• Generator assembly, Auto-tension and Idler Pulley Con-
nection (Refer to GROUP 11B − Generator and Ignition
System
.)
• Generator and Others belt Installation (Refer to GROUP
11A − Crankshaft Pulley
• Radiator Condenser Tank Installation (Refer to GROUP
14 − Radiator
.)
• Drive Belt Tension Adjustment (Refer to GROUP 11A −
On-vehicle Service − Drive Belt Tension Check
• Power Steering Fluid Refilling and Bleeding (Refer to
AC711515 AM
1
57 ± 7 N·m
42 ± 5 ft-lb
3
4
N
25 ± 4 N·m
18 ± 2 ft-lb
11 ± 1 N·m
97 ± 8 in-lb
6
4
N
5
7
23 ± 2 N·m
17 ± 1 ft-lb
25 ± 4 N·m
18 ± 2 ft-lb
48 ± 7 N·m
35 ± 5 ft-lb
22 ± 4 N·m
16 ± 3 ft-lb
44 ± 10 N·m
33 ± 7 ft-lb
8
2
13 ± 2 N·m
115 ± 18 in-lb
Removal steps
1. Pressure switch connector
connection
2. Clamp bolt
3. Eye bolt
4. Gasket
5. Pressure hose assembly
connection
>>
A
6. Suction hose connection
7. Oil pump assembly
8. Oil pump bracket
Removal steps (Continued)
POWER STEERING OIL PUMP ASSEMBLY
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POWER STEERING
37-46
INSTALLATION SERVICE POINT
.
>>A<< SUCTION HOSE INSTALLATION
Install the suction hose with its marking located as shown in the
figure.
INSPECTION
M1372005300347
• Check the drive belt for cracks.
• Check the pulley for uneven rotation.
AC708493 AC
Marking
Oil pump
Suction hose
Vehicle front side
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