Mitsubishi Lancer Evolution X. Manual — part 130

BRAKE PEDAL

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BASIC BRAKE SYSTEM

35A-25

INSPECTION

STOPLIGHT SWITCH CHECK

M1351008900514

.

CAUTION

Do not apply grease or lubricant to the switch and the
switch installation section to avoid malfunction of the
switch. In addition, do not use gloves which have grease
on them.
Check for continuity between the terminals of the switch.

Removal steps

1.

Stoplight switch connector
connection

2.

Stoplight switch

3.

Pedal clip

4.

Pedal stopper

5.

Snap pin

6.

Pin assembly

7.

Pedal pad

8.

Brake pedal assembly

Removal steps (Continued)

Check
condition

Terminal
connector of
tester

Normal
condition

At free position 1 − 2 (for

stoplight switch)

Continuity
exists

(2 Ω or less)

3 − 4 (for cruise

control)

No continuity

Press the
plunger from the
edge of the
outer case by
the dimension
shown in the
figure.

1 − 2 (for

stoplight switch)

No continuity

3 − 4 (for cruise

control)

Continuity
exists

(2 Ω or less)

AC801503AB

No continuity

For stoplight switch

For cruise control

Continuity

Continuity

No continuity

4.5 ± 0.5 mm
(0.18 ± 0.02 in)

4.0 ± 0.5 mm
(0.16 ± 0.02 in)

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY

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BASIC BRAKE SYSTEM

35A-26

BRAKE PEDAL DISTORTION CHECK

M1351016300197

1. Place the brake pedal assembly on a level surface as shown

in the figure, and set the distance from the center of the pin
assembly mounting hole to the level surface to 97 mm (3.82
inch). Make sure that the dimension A in the figure (distance
from the pedal pad center part to the level surface) is within
the standard value.

Standard value (A):

240 − 246 mm (9.4 − 9.7) <M/T>

242 − 248 mm (9.5 − 9.8) <TC-SST>

2. When dimension A is not within the standard value, replace

the brake pedal assembly.

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER

ASSEMBLY

REMOVAL AND INSTALLATION

M1351003701499

<MASTER CYLINDER AND BRAKE BOOSTER>

AC507986AB

97mm
(3.82 inch)

A

Brake pedal assembly

Pin assembly
center hole

Pedal pad center part

Flat surface

Pre-removal operation
• Brake fluid draining
• Strut tower bar removal (Refer to GROUP 42A − Strut

tower bar

P.42A-14

).

• Wiring joint removal (Refer to GROUP 54A − Battery

P.54A-10

).

• Solenoid valve assembly removal (Refer to GROUP 54A −

Battery

P.54A-10

).

Post-installation operation
• Solenoid valve assembly installation (Refer to GROUP

54A − Battery

P.54A-10

).

• Wiring joint installation (Refer to GROUP 54A − Battery

P.54A-10

).

• Strut tower bar installation (Refer to GROUP 42A − Strut

Tower Bar

P.42A-14

).

• Brake fluid refilling and air bleeding (Refer to

P.35A-16

).

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY

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BASIC BRAKE SYSTEM

35A-27

AC709313AB

N

N

N

N

N

5

4

4

2

3

10

11

15

14

13

6

1

7

9

12

16

17

18

8

16 ± 3 N·m
12 ± 2 ft-lb

19

19

20

22

21

19

5.0 ± 1.0 N·m
44 ± 9 in-lb

4.0 ± 2.0 N·m
36 ± 17 in-lb

13 ± 2 N·m
111 ± 22 in-lb

14 ± 3 N·m
124 ± 26 in-lb

12 ± 2 N·m
102 ± 22 in-lb

24

23

26

25

27

7.0 ± 3.0 N·m
62 ± 27 in-lb

16 ± 3 N·m
12 ± 2 ft-lb

19

13 ± 2 N·m
111 ± 22 in-lb

Master cylinder removal steps

1.

Brake fluid level switch connector
connection

2.

Reservoir cap

3.

Brake fluid reservoir filter

4.

Brake pipe connection

Master cylinder removal steps

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY

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BASIC BRAKE SYSTEM

35A-28

<VACUUM HOSE AND VACUUM PIPE>

>>

B

<<

•

Master cylinder assembly air
bleeding (Only at installation)

5.

Reservoir hose connection <M/T>

6.

Battery harness clip connection

7.

Self locking nut

8.

Reservoir assembly and master
cylinder assembly

9.

Torx bolt

10. Reservoir assembly
11. O-ring
12. Master cylinder assembly

Brake booster removal steps

•

Air cleaner assembly (Refer to
GROUP 15 − Air Cleaner

P.15-11

.)

•

Cowl top panel (Refer to GROUP
42A − Loose panel

P.42A-198

.)

1.

Brake fluid level switch connector
connection

4.

Brake pipe connection

>>

B

<<

•

Master cylinder assembly air
bleeding (Only at installation)

Master cylinder removal steps

5.

Reservoir hose connection <M/T>

6.

Battery harness clip connection

7.

Self locking nut

8.

Reservoir assembly and master
cylinder assembly

>>

A

<<

13. Vacuum hose connection
14. Hose clip
15. Check valve
16. Dash panel heat protector
17. Dash panel drain hose
18. Chassis FR harness connection
19. Brake pipe connection
20. Clip
21. Clip
22. Clip
23. Snap pin
24. Pin assembly
25. Brake booster mounting nut
26. Brake booster assembly
27. Seal and spacer assembly

Brake booster removal steps

AC709314

4

2

6

5

5

1

2

AB

3

4

24 ± 3 N·m
18 ± 2 ft-lb

11 ± 1 N·m
98 ± 4 in-lb

11 ± 1 N·m
98 ± 4 in-lb

Removal steps

>>

A

<<

1.

Vacuum hose

2.

Hose clip

>>

A

<<

3.

Vacuum hose

4.

Hose clip

•

Engine Upper Cover (Refer to
GROUP 16 − Ignition coil

P.16-40

.)

5.

Emission vacuum hose connection

•

Fuel injector return pipe (Refer to
GROUP 13A − Injector

P.13A-882

.)

6.

Vacuum pipe assembly

Removal steps (Continued)