Mitsubishi Galant. Manual — part 473

SECOND BRAKE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-61

SEC O N D BR AKE

DISASSEMBLY AND ASSEMBLY

M1233025400025

ASSEMBLY SERVICE POINT

>>A<< D-RING INSTALLATION
Apply ATF or petroleum jelly (Vaseline) to the D-ring, and install
carefully.

AKX01129

AKX01129

APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.

4

3

2

1

AB

DISASSEMBLY STEPS

>>A<<

1.

SECOND BRAKE RETAINER

2.

D-RING

3.

SECOND BRAKE PISTON

>>A<<

4.

D-RING

OUTPUT SHAFT

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AUTOMATIC TRANSAXLE OVERHAUL

23B-62

O U TPU T SH A FT

DISASSEMBLY AND ASSEMBLY

M1233025700026

Required Special Tools:
MB990936: Installer Adapter <F4A42>
MB990937: Installer Adapter <F4A51>
MB990938: Handle
MD998801: Bearing Remover
MD998812: Installer Cap

MD998813: Installer-100
MD998814: Installer-200
MD998823: Installer Adapter (48) <F4A42>
MD998824: Installer Adapter (50) <F4A51>
MD998827: Installer Adapter (56) <F4A51>
MD998917: Bearing Remover <F4A42>

AKX01000

AKX01000

APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.

2

4

1

3

5

AB

DISASSEMBLY STEPS

<<A>>

>>C<<

1.

TRANSFER DRIVEN GEAR

2.

BEARING RETAINER

>>B<<

3.

OUTER RACE

<<B>>

>>A<<

4.

TAPER ROLLER BEARING

5.

OUTPUT SHAFT

DISASSEMBLY STEPS (Continued)

OUTPUT SHAFT

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AUTOMATIC TRANSAXLE OVERHAUL

23B-63

DISASSEMBLY SERVICE POINTS

<<A>> TRANSFER DRIVEN GEAR REMOVAL
1. Support the transfer driven gear with general service tool or

special tool MD998917(F4A42), and then set them on the
press.

2. Push down on the output shaft with the press to remove the

transfer driven gear.

<<B>> TAPER ROLLER BEARING REMOVAL
1. Support the taper roller bearing with the special tool

MD998801, and then set them on the press.

2. Push down on the output shaft with the press to remove the

tapper roller bearing.

ASSEMBLY SERVICE POINTS

>>A<< TAPER ROLLER BEARING INSTALLATION
1. Set the output shaft on the press support stand.

2. Using special tools MD998823 <F4A42>, MD998827

<F4A51>, MD998812 and MD998814, press install the taper
roller bearing.

>>B<< OUTER RACE INSTALLATION
Use the special tools MB990936 <F4A42>, MB990937
<F4A51> and MB990938 to tap the outer race in the bearing
retainer.

AKX01051

GENERAL
SERVICE TOOL OR
MD998917(F4A42)

AB

AKX01052

MD998801

AB

AKX01052

MD998812

MD998814

MD998823
<F4A42>
OR
MD998827
<F4A51>

AB

AKX01054

MB990936
<F4A42>
OR
MB990937
<F4A51>

MB990938

AB

DIFFERENTIAL

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AUTOMATIC TRANSAXLE OVERHAUL

23B-64

>>C<< TRANSFER DRIVEN GEAR INSTALLATION
1. Set the output shaft on the press support stand.

2. Using special tools MD998823 <F4A42>, MD998824

<F4A51>, MD998812 and MD998813, press install the
transfer driven gear.

D IFFER EN TIA L

DISASSEMBLY AND ASSEMBLY

M1233003100037

AKX01055

MD998812

MD998813

MD998823
<F4A42>
OR
MD998824
<F4A51>

AB

AKX01118

AKX01118

2

3

8

6

5

4

8

132 ± 5 N·m
98 ± 4 ft-lb

1

7

5

2

6

9

APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.

AB

DISASSEMBLY STEPS

>>D<<

1.

DIFFERENTIAL DRIVE GEAR

<<A>>

>>C<<

2.

TAPER ROLLER BEARINGS

>>B<<

3.

LOCK PIN

>>A<<

4.

PINION SHAFT

>>A<<

5.

PINIONS

DISASSEMBLY STEPS (Continued)