Mitsubishi Galant. Manual — part 502

SPECIFICATIONS

TSB Revision

REAR SUSPENSION

34-21

•

Check all bolts for condition and straightness.

STABILIZER LINK BALL JOINT BREAKAWAY
TORQUE CHECK

1. After shaking the ball joint stud several times, install the nut

to the stud and use special tool MB990326 to measure the
breakaway torque of the ball joint.

Standard value: 3.4

−

−

−

−

9.0 N

⋅⋅⋅⋅

m (30

−

−

−

−

80 in-lb)

2. When the measured value exceeds the standard value,

replace the stabilizer link.

3. When the measured value is lower than the standard value,

check that the ball joint turns smoothly without excessive
play. If so, it is possible to re-use that ball joint.

STABILIZER LINK BALL JOINT DUST COVER
CHECK

1. Check the dust cover for cracks or damage by pushing it

with your finger.

2. If the dust cover is cracked or damaged, replace the

stabilizer link.

SPECIFIC ATIO NS

FASTENER TIGHTENING SPECIFICATIONS

M1341012700051

AC001129

MB990326

AB

ITEMS

SPECIFICATIONS

Lower arm and toe control arm assembly

Lower arm assembly to crossmember nut

98 N

⋅

m (72 ft-lb)

Lower arm assembly to knuckle jam nut

108 N

⋅

m (80 ft-lb)

Stabilizer link nut

39 N

⋅

m (29 ft-lb)

Toe control arm assembly to crossmember nut

69

−

78 N

⋅

m (51

−

58 ft-lb)

Toe control arm assembly to knuckle jam nut

28 N

⋅

m (21 ft-lb)

Rear suspension assembly

Brake caliper assembly bolt

55

−

65 N

⋅

m (41

−

48 ft-lb)

Brake hose

15 N

⋅

m (11 ft-lb)

Crossmember to body nut

88 N

⋅

m (65 ft-lb)

Shock absorber assembly to body nut

44 N

⋅

m (32 ft-lb)

Trailing arm assembly to body nut

137

−

157 N

⋅

m (101

−

116 ft-lb)

Upper arm assembly to body bolt

39 N

⋅

m (29 ft-lb)

Shock absorber assembly

Shock absorber assembly to body nut

44 N

⋅

m (32 ft-lb)

Shock absorber assembly to knuckle bolt

98 N

⋅

m (72 ft-lb)

Shock absorber jam nut

20

−

25 N

⋅

m (15

−

18 ft-lb)

SPECIFICATIONS

TSB Revision

REAR SUSPENSION

34-22

GENERAL SPECIFICATIONS

M1341000200059

COIL SPRING

SERVICE SPECIFICATIONS

M1341000300056

Stabilizer bar

Stabilizer bar bracket bolt

44 N

⋅

m (32 ft-lb)

Stabilizer link nut

39 N

⋅

m (29 ft-lb)

Trailing arm assembly

Trailing arm assembly to body nut

137

−

157 N

⋅

m (101

−

116 ft-lb)

Trailing arm assembly to knuckle nut

118

−

137 N

⋅

m (87

−

101 ft-lb)

Upper arm assembly

Upper arm assembly to body bolt

39 N

⋅

m (29 ft-lb)

Upper arm assembly to knuckle nut

98 N

⋅

m (72 ft-lb)

Upper arm to upper arm bracket nut

57 N

⋅

m (42 ft-lb)

ITEMS

SPECIFICATIONS

ITEMS

SPECIFICATIONS

Wire diameter mm (in)

13.0 (0.51)

Average diameter mm (in)

53

±

1.5

−

93

±

1.5 (2.1

±

0.06

−

3.7

±

0.06)

Free length mm (in)

278 (10.9)

ITEMS

STANDARD VALUE

Toe-in mm (in)

3

±

3 (0.12

±

0.12)

Camber

−

1

°

20'

±

30' (Difference between right and

left within 30')

Dimension for positioning upper arm bracket mm (in)

37.2

±

2 (1.46

±

0.08)

Toe control arm ball joint breakaway torque N

⋅

m (in-lb)

1.0

−

2.6 (8.9

−

23)

Stabilizer link ball joint breakaway torque N

⋅

m (in-lb)

3.4

−

9.0 (30

−

80)

35-1

GROUP 35

SERVICE BRAKES

CONTENTS

BASIC BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A

ANTI-LOCK BRAKING SYSTEM (ABS). . . . . . . . . . . . . . . . . . .

35B

TRACTION CONTROL SYSTEM (TCL) . . . . . . . . . . . . . . . . . . .

35C

35A-2

GROUP 35A

BASIC BRAKE

SYSTEM

CONTENTS

GENERAL INFORMATION . . . . . . . .

35A-4

BASIC BRAKE SYSTEM DIAGNOSIS

35A-4

INTRODUCTION TO BASIC BRAKE SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .

35A-4

BASIC BRAKE SYSTEM DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . . . .

35A-4

SYMPTOM CHART. . . . . . . . . . . . . . . . . . .

35A-5

SYMPTOM PROCEDURES . . . . . . . . . . . .

35A-5

SPECIAL TOOLS. . . . . . . . . . . . . . . .

35A-16

ON-VEHICLE SERVICE. . . . . . . . . . .

35A-17

BRAKE PEDAL CHECK AND ADJUSTMENT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-17

STOPLIGHT SWITCH CHECK . . . . . . . . . .

35A-18

BRAKE BOOSTER OPERATING TEST . . .

35A-18

CHECK VALVE OPERATION CHECK . . . .

35A-19

PROPORTIONING VALVE FUNCTION TEST

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-20

BLEEDING . . . . . . . . . . . . . . . . . . . . . . . . .

35A-21

BRAKE FLUID LEVEL SENSOR CHECK. .

35A-21

DISC BRAKE PAD CHECK AND REPLACEMENT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-22

DISC BRAKE ROTOR CHECK. . . . . . . . . .

35A-24

FRONT DISC BRAKE RUN-OUT CHECK AND
CORRECTION . . . . . . . . . . . . . . . . . . . . . .

35A-24

REAR DISC BRAKE RUN-OUT CHECK AND
CORRECTION . . . . . . . . . . . . . . . . . . . . . .

35A-25

BRAKE DISC THICKNESS CHECK . . . . . .

35A-26

BRAKE LINING THICKNESS CHECK . . . .

35A-27

BRAKE DRUM INSIDE DIAMETER CHECK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-27

BRAKE LINING AND BRAKE DRUM CONTACT
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-28

BRAKE DISC INSIDE DIAMETER CHECK.

35A-28

AUTO ADJUSTER FUNCTION CHECK . . .

35A-28

MASTER CYLINDER FUNCTION CHECK .

35A-29

BRAKE PEDAL. . . . . . . . . . . . . . . . . .

35A-30

REMOVAL AND INSTALLATION . . . . . . . .

35A-30

MASTER CYLINDER ASSEMBLY AND
BRAKE BOOSTER . . . . . . . . . . . . . . .

35A-31

REMOVAL AND INSTALLATION . . . . . . . .

35A-31

MASTER CYLINDER . . . . . . . . . . . . . . . . .

35A-33

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

35A-34

FRONT DISC BRAKE ASSEMBLY . .

35A-35

REMOVAL AND INSTALLATION . . . . . . . .

35A-35

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

35A-36

DISASSEMBLY AND ASSEMBLY . . . . . . .

35A-37

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

35A-41

REAR DISC BRAKE ASSEMBLY . . .

35A-42

REMOVAL AND INSTALLATION . . . . . . . .

35A-42

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

35A-44

DISASSEMBLY AND ASSEMBLY . . . . . . .

35A-44

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

35A-47

REAR DRUM BRAKE. . . . . . . . . . . . .

35A-49

REAR DRUM BRAKE SHOE . . . . . . . . . . .

35A-49

REAR DRUM BRAKE WHEEL CYLINDER.

35A-51

WHEEL CYLINDER. . . . . . . . . . . . . . . . . . .

35A-52

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

35A-53

PROPORTIONING VALVE . . . . . . . . .

35A-53

REMOVAL AND INSTALLATION . . . . . . . .

35A-53