Mitsubishi Galant. Manual — part 570

TRUNK LID

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BODY

42-63

INSPECTION PROCEDURE 2: Uneven body clearance

DIAGNOSIS

STEP 1. Check the trunk lid installation
condition.

Q: Is the trunk lid installation in good condition?

YES :

Adjust it. Refer to

P.42-64

.

NO :

Then go to Step 2.

STEP 2. Check symptoms.

Q: Is the clearance with the body even?

YES :

This diagnosis is complete.

NO :

Return to Step 1.

INSPECTION PROCEDURE 3: Uneven height

DIAGNOSIS

STEP 1. Check the trunk lid bumper height.

Q: Is the trunk lid bumper height proper?

YES :

Adjust it. Refer to

P.42-64

.

NO :

Then go to Step 2.

STEP 2. Check symptoms.

Q: Are the trunk lid and body height even?

YES :

This diagnosis is complete.

NO :

Return to Step 1.

SPECIAL TOOLS

M1421000600041

TOOL

TOOL NUMBER AND
NAME

REPLACED BY MILLER
TOOL NUMBER

APPLICATION

MB990784 Ornament re-
mover

General service tool

Removal of license plate
light garnish

MB991244 Torsion bar re-
mover and installer

-

Removal and installation of
trunk lid torsion bar

MB990784

MB991244

TRUNK LID

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BODY

42-64

TRUNK LID

REMOVAL AND INSTALLATION

M1421002200050

18I0337

18I0319

18I0350

18I0329

18I0369

00007925

18I0334

18N0052

AC000610

ADJUSTMENT OF CLEARANCE AND
HEIGHT AROUND TRUNK LID

ADJUSTMENT OF TRUNK LID
AND TRUNK LID STRIKER
ENGAGEMENT

SECTION A – A

CLIP

7

6

13

1

AB

9

4

4

6

2

3

1

13

10

9

7

8

12

11

5

9 N·m

80 in-lb

5 N·m

44 in-lb

5 N·m

44 in-lb

A

A

A

A

9 N·m

80 in-lb

>>C<< 1. TRUNK LID BUMPER A

>>C<<

2. TRUNK LID BUMPER B

>>B<<

3. TRUNK LID WEATHERSTRIP
4. TRUNK LID LATCH

<<A>> >>A<<

5. TRUNK LID TORSION BAR

TRUNK LID STRIKER REMOVAL
STEPS

•

REAR END TRIM COVER (REFER
TO GROUP 52A, TRIMS

P.52A-12

.)

6. TRUNK LID STRIKER

TRUNK LID LOCK CYLINDER RE-
MOVAL STEPS

7. LICENSE PLATE LIGHT GARNISH
8. TRUNK LID LOCK KEY CYLINDER

TRUNK LID RELEASE HANDLE
AND TRUNK LID RELEASE CABLE
REMOVAL STEPS

•

FRONT SEAT (DRIVER'S SIDE) (RE-
FER TO GROUP 52A, FRONT SEAT
ASSEMBLY

P.52A-15

.)

•

REAR SEAT (REFER TO GROUP
52A, REAR SEAT ASSEMBLY

P.52A-20

.)

•

FRONT SCUFF PLATE (DRIVER'S
SIDE) AND REAR SCUFF PLATE
(LH SIDE) (REFER TO GROUP 52A,
TRIMS

P.52A-12

.)

9. TRUNK LID RELEASE HANDLE
10. TRUNK LID LOCK RELEASE CABLE

TRUNK LID

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BODY

42-65

Required Special ToolS:

•

MB990784: Ornament Remover

•

MB991244: Torsion Bar Remover and Installer

REMOVAL SERVICE POINT

<<A>> TRUNK LID TORSION BAR REMOVAL
1. Install the special tool MB991244 as shown in the figure.

Push down the special tool MB991244 to remove the trunk
lid torsion bar from the link.

2. Remove the trunk lid torsion bar from the trunk lid hinge

notches and holes.

INSTALLATION SERVICE POINTS

>>A<< TRUNK LID TORSION BAR INSTALLATION
1. Check the identification color on the center of the trunk lid

torsion bar because the trunk lid torsion bar differs
according to the vehicle equipment.

2. Install the trunk lid torsion bar to the trunk lid hinge notches

and holes.

TRUNK LID AND TRUNK LID
HINGE REMOVAL STEPS

•

REAR SPOILER (REFER TO
GROUP 51, REAR SPOILER

P.51-

11

.)

5. TRUNK LID TORSION BAR
11. HARNESS CONNECTOR
12. TRUNK LID

•

REAR SHELF TRIM (REFER TO
GROUP 52A, TRIMS

P.52A-12

.)

13. TRUNK LID HINGE

TRUNK LID AND TRUNK LID
HINGE REMOVAL STEPS

AC000611

LINK

TRUNK LID

TORSION BAR

MB991224

TRUNK LID HINGE

(RH)

TRUNK LID

HINGE (LH)

: NOTCH

: HOLE

AB

EQUIPMENT

IDENTIFICATION COLOR

Vehicles without rear spoiler

-

Vehicles with rear spoiler

Red

TRUNK LID

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BODY

42-66

3. Install special tool MB991244 as shown in the figure. Push

down special tool MB991244 to install the trunk lid torsion
bar in the link.

>>B<< TRUNK LID WEATHERSTRIP INSTALLATION
Install the trunk lid weatherstrip so that the marking and the
joint are aligned with the body center line.

>>C<< BUMPER B/BUMPER A INSTALLATION
Install the bumper A and B as shown in the figure.

INSPECTION

M1421004800036

TRUNK LID LATCH SWITCH CONTINUITY CHECK

AC000612AB

TRUNK LID

TORSION BAR

MB991224

AC000613

15 mm

(0.6 in)

14 mm

(0.6 in)

BUMPER A

BUMPER B

AB

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

ON (Latch open)

1

−

2

Continuity

OFF (Latch shut)

-

No continuity

AC000614AB

ON

OFF