Mitsubishi Galant. Manual — part 63

11D-1

GROUP 11D

ENGINE OVERHAUL

<3.0L>

CONTENTS

SPECIAL TOOLS. . . . . . . . . . . . . . . .

11D-2

GENERATOR AND DRIVE BELT . . .

11D-4

REMOVAL AND INSTALLATION . . . . . . . .

11D-4

INTAKE MANIFOLD PLENUM AND
THROTTLE BODY ASSEMBLY . . . .

11D-6

REMOVAL AND INSTALLATION . . . . . . . .

11D-6

IGNITION SYSTEM . . . . . . . . . . . . . .

11D-8

REMOVAL AND INSTALLATION . . . . . . . .

11D-8

TIMING BELT. . . . . . . . . . . . . . . . . . .

11D-10

REMOVAL AND INSTALLATION . . . . . . . .

11D-10

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

11D-15

INTAKE MANIFOLD AND FUEL PARTS

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11D-17

REMOVAL AND INSTALLATION . . . . . . . .

11D-17

WATER PUMP & WATER HOSE . . .

11D-19

REMOVAL AND INSTALLATION . . . . . . . .

11D-19

EXHAUST MANIFOLD. . . . . . . . . . . .

11D-21

REMOVAL AND INSTALLATION . . . . . . . .

11D-21

ROCKER ARMS AND CAMSHAFT. .

11D-22

REMOVAL AND INSTALLATION . . . . . . . .

11D-22

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-25

CYLINDER HEAD AND VALVES. . . .

11D-28

REMOVAL AND INSTALLATION . . . . . . . .

11D-28

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-31

OIL PAN AND OIL PUMP. . . . . . . . . .

11D-35

REMOVAL AND INSTALLATION . . . . . . . .

11D-35

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-41

PISTON AND CONNECTING ROD . .

11D-42

REMOVAL AND INSTALLATION . . . . . . . .

11D-42

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-48

CRANKSHAFT AND CYLINDER BLOCK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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11D-50

REMOVAL AND INSTALLATION . . . . . . . .

11D-50

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-54

SPECIFICATIONS . . . . . . . . . . . . . . .

11D-56

FASTENER TIGHTENING SPECIFICATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11D-56

GENERAL SPECIFICATIONS . . . . . . . . . .

11D-58

SERVICE SPECIFICATIONS . . . . . . . . . . .

11D-58

SEALANTS AND ADHESIVES . . . . . . . . . .

11D-60

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <3.0L>

11D-2

.

SPECIA L TO O LS

M1113000600045

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MD998781 Flywheel
stopper

General service tool

Loosening and
tightening crankshaft
bolts

MB990767 End yoke
holder

MB990767-01

Holding camshaft
sprocket when
loosening or torquing
bolt.

MD998715 Pins

MIT308239

MD998769 Crankshaft
spacer

General service tool

Rotation of crankshaft
when installing piston
and timing belt

MD998767 Tension
pulley wrench

MD998752-01

Adjustment of timing belt
tension

MD998443 Lash
adjuster holder (8)

MD998443-01

Supporting lash adjuster
to prevent it from falling
when rocker shaft
assembly is removed or
installed

MD998713 Camshaft oil
seal installer

MD998713-01

Installation of camshaft
oil seal

MB991559 Camshaft oil
seal installer
adaptor<left bank side>

General service tool

D998781

MB990767

D998715

D998769

D998767

D998443

D998713

B991559

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <3.0L>

11D-3

MD998442 Air bleed
wire

General service tool

Air bleeding of lash
adjuster

MD998051 Cylinder
head bolt wrench

MD998051-01 or
General service tool

Loosening and
tightening cylinder head
bolts

MD998772 Valve spring
compressor

General service tool

Compression of valve
spring

MD998774 Valve stem
seal installer

MD998774-01

Installation of valve stem
seal

MD998717 Crankshaft
front oil seal installer

MD998717-01

Installation of crankshaft
front oil seal

MD998780 Piston pin
setting tool

MIT216941

Removal and installation
of piston pin

MD998718 Crankshaft
rear oil seal installer

MD998718-01 Use
with MB990938-01

Installation of crankshaft
rear oil seal

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

D998051

D998717

D998718

GENERATOR AND DRIVE BELT

TSB Revision

ENGINE OVERHAUL <3.0L>

11D-4

G EN ER ATO R A N D D R IVE B ELT

REMOVAL AND INSTALLATION

M1113001300092

Required Special Tool:
MD998781: Flywheel Stopper

AKX00661

5

181 N·m
134 ft-lb

48 N·m
35 ft-lb

22 N·m
16 ft-lb

44 N·m
33 ft-lb

49 N·m
36 ft-lb

49 N·m
36 ft-lb

7

8

9

10

2

3

6

1

4

N

N

AD

REMOVAL STEPS
1. DRIVE BELT TENSIONER

<<A>>

>>A<<

2. CRANKSHAFT BOLT
3 CRANKSHAFT PULLEY WASHER
4. DAMPER PULLEY
5. GENERATOR

6. GENERATOR BRACKET
7. OIL DIPSTICK
8. O-RING
9. OIL DIPSTICK GUIDE
10.O-RING

REMOVAL STEPS (Continued)