Mitsubishi Galant. Manual — part 580

REAR BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-5

DISASSEMBLY AND ASSEMBLY

M1511002100093

Required Special Tool:

•

MB990784: Ornament Remover

AC000564

1

2

3

4

5

6

7

8

A

A

B

B

C

C

D

D

E

E

SECTION A – A

SECTION B – B

SECTION D – D

SECTION E – E

SECTION C – C

2

4

6

8

4

8

8

8

CLIP

PIN

CLIP

PIN

CLIP

PIN

CLIP

PIN

CLIP

AB

DISASSEMBLY STEPS

<<A>>

1. CLIP
2. REAR PLATE REINFORCEMENT

ASSEMBLY

3. REAR BUMPER UPPER

REINFORCEMENT

4. REAR BUMPER REINFORCEMENT
5. FRONT BUMPER CORE

6. SIDE PLATE
7. REAR BUMPER LOWER PLATE
8. REAR BUMPER FACE

DISASSEMBLY STEPS (Continued)

GRILLES AND GARNISHES

TSB Revision

EXTERIOR

51-6

DISASSEMBLY SERVICE POINT

<<A>> CLIP REMOVAL
1. Use special tool MB990784 to pull up the center pin in the

clip.

2. Remove the clip.

G R ILLES A N D G A R N ISH ES

SPECIAL TOOLS

M1511000600360

ACX00420AB

PIN

CLIP

MB990784

MB990784

TOOL

TOOL NUMBER AND
NAME

REPLACED BY MILLER
TOOL NUMBER

APPLICATION

MB990449 Window
molding remover

General service tool

Removal of roof drip
molding

MB990784 Ornament
remover

General service tool

Removal of clip

MB990449

MB990784

GRILLES AND GARNISHES

TSB Revision

EXTERIOR

51-7

REMOVAL AND INSTALLATION

M1511003500038

Required Special Tools:

•

MB990449: Window Molding Remover

•

MB990784: Ornament Remover

AC000655AB

1

2

3

4

5

6

7

8

9

A

A

B

B

C

C

SECTION A A

SECTION B B

SECTION C C

2

2

7

CLIP

NOTE

: CLIP POSITION

REMOVAL STEPS

<<A>>

1. RADIATOR GRILLE

<<B>> >>B<<

2. ROOF DRIP MOLDING
3. WINDSHIELD UPPER MOLDING

(REFER TO GROUP 42,
WINDSHIELD

P.42-10

.)

4. BELT LINE MOLDING (REFER TO

GROUP 42

P.42-61

.)

5. REAR WINDOW MOLDING,

UPPER (REFER TO GROUP 42,
REAR WINDOW GLASS

P.42-16

.)

6. REAR WINDOW MOLDING,

LOWER (REFER TO GROUP 42,
REAR WINDOW GLASS

P.42-16

.)

7. LICENSE PLATE LIGHT GARNISH

<<C>> >>A<<

8. FRONT DOOR MOLDING

ASSEMBLY

<<C>> >>A<<

9. REAR DOOR MOLDING ASSEMBLY

REMOVAL STEPS (Continued)

GRILLES AND GARNISHES

TSB Revision

EXTERIOR

51-8

Required Special Tools:

•

MB990449: Window Molding Remover

•

MB990784: Ornament Remover

AC000656

10

11

12

13

D

D

D

D

D

D

D

D

SECTION D – D

10, 11,
12, 13

SCREW

CLIP

NOTE

: CLIP POSITION

A

B

8

9

C

73 mm

(2.9 in)

35 mm

(1.4 in)

40 mm

(1.6 in)

71 mm

(2.8 in)

B

φ

10

φ

10

C

D

13

A

12

D

A

11

D

A

10

Adhesive tape: Double-sided tape <A {10 mm (0.4 in) width and 0.8 mm (0.03 in) thickness} B,C {0.8 mm (0.03 in)
thickness} D {5 mm (0.02 in) width and 0.8 mm (0.03 in) thicness}>

AB

REMOVAL STEPS

<<C>> >>A<<

10. FENDER GARNISH ASSEMBLY

<<C>> >>A<<

11. FRONT DOOR GARNISH

ASSEMBLY

<<C>> >>A<<

12. REAR DOOR GARNISH ASSEMBLY

<<C>> >>A<<

13. QUARTER GARNISH ASSEMBLY