Mitsubishi Galant. Manual — part 46

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-65

Valve face angle mm (in)

45

°

−

45.5

°

-

Valve spring free length mm (in)

51.0 (2.00)

Minimum 50.0 (1.97)

Valve spring load/installed height N (lb)/mm (in)

267 (60)/44.2
(1.74)

-

Valve spring out-of-squareness

2

°

or less

4

°

Valve seat valve contact width mm (in)

0.9

−

1.3 (0.04

−

0.05)

-

Valve guide inside diameter mm (in)

6.0 (0.24)

-

Valve guide projection from cylinder head upper surface mm
(in)

14.0 (0.55)

-

Valve stem projection mm (in)

49.30 (1.941)

49.80 (1.960)

Oversize rework dimensions of
valve guide hole mm (in)

0.05 oversize diameter

11.05

−

11.07

(0.4429

−

0.4437)

-

0.25 oversize diameter

11.25

−

11.27

(0.4429

−

0.4437)

-

0.50 oversize diameter

11.50

−

11.52

(0.4528

−

0.4535)

-

Intake oversize rework dimensions
of valve seat hole mm (in)

0.3 oversize diameter

34.30

−

34.33(1.3504

−

1.3515)

-

0.6 oversize diameter

34.60

−

34.63

(1.3623

−

1.3633)

-

Exhaust oversize rework
dimensions of valve seat hole mm
(in)

0.3 oversize diameter

31.80

−

31.83

(1.2520

−

1.2531)

-

0.6 oversize diameter

32.10

−

32.13

(1.2638

−

1.2650)

-

Front case, counterbalance shaft and oil pan

Oil pump side clearance mm (in)

Drive gear

0.08

−

0.14 (0.004

−

0.005)

-

Driven gear

0.06

−

0.12 (0.003

−

0.004)

-

Oil pressure at curb idle speed kPa (psi) [Oil temperature is
75 to 90

°

C (167 to 194

°

F)]

78 (11.4) or more

-

Piston and connecting rod

Piston outside diameter mm (in)

86.5 (3.40)

-

Piston ring side clearance mm (in) No.1

0.03

−

0.07

(0.0012

−

0.0027)

0.1 (0.003)

No.2

0.03

−

0.07

(0.0012

−

0.0027)

0.1 (0.003)

ITEM

STANDARD
VALUE

LIMIT

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-66

SEALANTS

M1113000500059

Piston ring end gap mm (in)

No.1

0.25

−

0.35 (0.010

−

0.013)

0.8 (0.03)

No.2

0.40

−

0.55 (0.016

−

0.021)

0.8 (0.03)

Oil ring side rail

0.10

−

0.40 (0.004

−

0.015)

1.0 (0.03)

Piston pin outside diameter mm (in)

22.0 (0.87)

-

Piston pin press-in load N (lb) (Room temperature)

7,350

−

17,200

(1,653

−

3,866)

-

Crankshaft pin oil clearance mm (in)

0.02

−

0.05

(0.0008

−

0.0019)

0.1 (0.003)

Connecting rod big end side clearance mm (in)

0.10

−

0.25 (0.004

−

0.009)

0.4 (0.015)

Crankshaft and cylinder block

Crankshaft end play mm (in)

0.05

−

0.25 (0.002

−

0.009)

0.40 (0.015)

Crankshaft journal outside diameter mm (in)

57.0 (2.24)

-

Crankshaft pin outside diameter mm (in)

45.0 (1.77)

-

Crankshaft journal oil clearance mm (in)

0.02

−

0.04

(0.0008

−

0.0015)

0.1 (0.003)

Bearing cap bolt shank length mm (in)

-

71.1 (2.79)

Piston to cylinder clearance mm (in)

0.02

−

0.04

(0.0008

−

0.0015)

-

Cylinder block flatness of gasket surface mm (in)

0.05 (0.02)

0.1 (0.03)

Cylinder block grinding limit of gasket surface mm (in) [Total
resurfacing depth of both cylinder head and cylinder block]

-

0.2 (0.007)

Cylinder block overall height mm (in)

290 (11.4)

-

Cylinder block inside diameter mm (in)

86.5 (3.41)

-

Cylindricity mm (in)

0.01 (0.0003)

-

ITEM

STANDARD
VALUE

LIMIT

ITEM

SPECIFIED SEALANT

QUANTITY

Engine support bracket seal bolt

3M



AAD Part No. 8672 or equivalent

As required

Thermostat housing

MITSUBISHI genuine part No. MD970389 or
equivalent

As required

Water outlet fitting

MITSUBISHI genuine part No. MD970389 or
equivalent

As required

Engine coolant temperature sensor

3M



AAD part No. 8731 or equivalent

As required

Engine coolant temperature gauge unit

3M



AAD Part No. 8672 or equivalent

As required

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-67

Oil pressure switch

3M



AAD Part No. 8672 or equivalent

As required

Oil pan

MITSUBISHI genuine part No. MD970389 or
equivalent

As required

Oil seal case

MITSUBISHI genuine part No. MD970389 or
equivalent

As required

ITEM

SPECIFIED SEALANT

QUANTITY

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-68