Mitsubishi Galant. Manual — part 339

INTAKE MANIFOLD PLENUM

TSB Revision

INTAKE AND EXHAUST

15-6

AC001423

18 N·m
13 ft-lb

17 – 20 N·m
13 – 15 ft-lb

18 N·m
13 ft-lb

18 N·m
13 ft-lb

18 N·m
13 ft-lb

18 N·m
13 ft-lb

35 N·m
26 ft-lb

35 N·m
26 ft-lb

N

16

22 N·m
16 ft-lb

19

44 N·m
32 ft-lb

21

42 N·m
31 ft-lb

20

18

24 N·m
18 ft-lb

35 N·m
26 ft-lb

17

N

22

23

N

24

N

25

4.9 N·m
43 in-lb

AC

REMOVAL STEPS

16. EGR VALVE
17. EGR PIPE CONNECTION
18. DRIVE BELT <POWER STEERING

OIL PUMP>

19. POWER STEERING OIL PUMP

BRACKET STAY

20. INTAKE MANIFOLD PLENUM STAY,

FRONT

21. INTAKE MANIFOLD PLENUM STAY,

REAR

22. ENGINE MOUNT STAY
23. INTAKE MANIFOLD PLENUM

>>A<<

24. INTAKE MANIFOLD PLENUM

GASKET

25. MANIFOLD DIFFERENTIAL

PRESSURE SENSOR

REMOVAL STEPS (Continued)

INTAKE MANIFOLD <2.4L>

TSB Revision

INTAKE AND EXHAUST

15-7

INSTALLATION SERVICE POINT

>>A<< INTAKE MANIFOLD PLENUM GASKET
INSTALLATION
Install the gasket with the protrusion in the position illustrated.

IN TA K E M A N IFO LD <2.4L>

REMOVAL AND INSTALLATION

M1151003000114

AC001424

PROTRUSION

FRONT OF
VEHICLE

AB

Pre-removal Operation

•

Fuel Discharge Prevention [Refer to GROUP 13A, On-
vehicle Service

−

Fuel Pump Relay Disconnection (How

to Reduce Pressurized Fuel Lines)

P.13A-442

.]

•

Engine Coolant Draining [Refer to GROUP 00,
Maintenance Service

−

Engine Coolant (Change)

P.00-

50

.]

•

Air Cleaner Removal (Refer to

P.15-4

.)

•

Throttle Body Removal (Refer to GROUP 13A, Throttle
Body

P.13A-451

.)

•

Thermostat Case Assembly Removal (Refer to GROUP
14, Water Hose and Water Pipe

P.14-23

.)

Post-installation Operation

•

Thermostat Case Assembly Installation (Refer to GROUP
14, Water Hose and Water Pipe

P.14-23

.)

•

Throttle Body Installation (Refer to GROUP 13A, Throttle
Body

P.13A-451

.)

•

Air Cleaner Installation (Refer to

P.15-4

.)

•

Engine Coolant Supplying [Refer to GROUP 00,
Maintenance Service

−

Engine Coolant (Change)

P.00-

50

.]

•

Fuel Leakage Inspection

INTAKE MANIFOLD <2.4L>

TSB Revision

INTAKE AND EXHAUST

15-8

AC004224AB

N

FUEL RAIL

O-RING

ENGINE OIL

9

1

2

3

4

5

6

7

8

9

10

11

12 – 15 N·m
106 – 133 in-lb

4.9 N·m
43 in-lb

N

(ENGINE OIL)

12

12 N·m
106 in-lb

REMOVAL STEPS

1. PURGE HOSE CONNECTION
2. BRAKE BOOSTER VACUUM HOSE

CONNECTION

3. IGNITION COIL CONNECTOR
4. INJECTOR CONNECTOR
5. IGNITION FAILURE SENSOR

CONNECTOR

6. MANIFOLD DIFFERENTIAL

PRESSURE SENSOR CONNECTOR

7. EVAPORATIVE EMISSION PURGE

SOLENOID VALVE CONNECTOR

8. EGR SOLENOID VALVE

CONNECTOR

>>A<<

9. HIGH-PRESSURE FUEL HOSE

CONNECTION

10. FUEL RETURN HOSE

CONNECTION

11. OIL DIPSTICK AND DIPSTICK

GUIDE

12. PRESSURE HOSE CONNECTION

REMOVAL STEPS (Continued)

INTAKE MANIFOLD <2.4L>

TSB Revision

INTAKE AND EXHAUST

15-9

REMOVAL SERVICE POINT

<<A>> FUEL RAIL, INJECTOR AND FUEL PRESSURE
REGULATOR REMOVAL

CAUTION

Care must be taken when removing the fuel rail not to drop
the injector.
Remove the fuel rail with the injectors and pressure regulator
attached to it.

AC004225

9.8 – 12 N·m
87 – 106 in-lb

9.8 – 13 N·m
87 – 115 in-lb

4.9 N·m
43 in-lb

9.8 – 12 N·m
87 – 106 in-lb

22

23

17

24

8.8 N·m
78 in-lb

4.9 N·m
43 in-lb

19 N·m
14 ft-lb

8.8 N·m
78 in-lb

26

18

N

N

25

26 – 33 N·m
19 – 24 ft-lb

21

19

20 N·m
15 ft-lb

13

14

16

15

20 N·m
15 ft-lb

20

N

AB

23

REMOVAL STEPS

13. PCV HOSE

<<A>>

14. FUEL RAIL, INJECTOR AND FUEL

PRESSURE REGULATOR

15. INSULATOR
16. VACUUM PIPE <VEHICLES WITH

AUTO-CRUISE CONTROL SYSTEM

17. EGR VALVE
18. INTAKE MANIFOLD
19. INTAKE MANIFOLD GASKET
20. INTAKE MANIFOLD STAY

21. IGNITION FAILURE SENSOR
22. MANIFOLD DIFFERENTIAL

PRESSURE SENSOR

23. VACUUM PIPE
24. EVAPORATIVE EMISSION PURGE

SOLENOID VALVE

25. EGR SOLENOID VALVE AND

VACUUM CONTROL VALVE

26. ACCELERATOR CABLE CLAMP

REMOVAL STEPS (Continued)