Mitsubishi Galant. Manual — part 566

DOOR

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42-47

4. When such a place is found, cover it again and repeat the

procedure to check if there are any other noise source.

5. If no others are found, the last remaining tape is the only

source.

6. Cut the remaining piece of tape into smaller pieces, attach it

again as it was before, and then remove the pieces one by
one to narrow down the source.

7. Check that wind noise occurs when the last remaining tape

is removed, and that noise does not occur when it is re-
attached.

8. When the source(s) of the wind noise is finally located,

attach butyl tape, body sealer or similar material to obstruct
this source as much as possible.

AC000589

AC000590

AC000591

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SPECIAL TOOLS

M1423000600081

ON-VEHICLE SERVICE

DOOR FIT ADJUSTMENT

M1423001100034

Required Special Tool:

•

MB990900 or MB991164: Door adjusting Wrench

TOOL

TOOL NUMBER AND
NAME

REPLACED BY
MILLER TOOL
NUMBER

APPLICATION

MB991502 Scan tool
(MUT-II)

MB991496-OD

ETACS-ECU input signal or
diagnostic trouble code
checking

MB991529 Diagnostic
trouble code check
harness

Tool not necessary if
scan tool (MUT-II) is
available

ETACS-ECU input signal
checking (when using a
voltmeter)

MB990900 or
MB991164 Door
adjusting wrench

MB990900-01Adjustment of door fit

MB990784 Ornament
remover

General service tool

Removal of trim, etc.

MB991223 Harness set

•

A: MB991219 Test
harness

•

B: MB991220 LED
harness

•

C: MB991221 LED
harness adapter

•

D: MB991222 Probe

MB991223

Measurement of terminal
voltage

•

A: Connector pin contact
pressure inspection

•

B: Power circuit inspection

•

C: Power circuit inspection

•

D: Commercial tester
connection

B991502

MB991529

MB990900

MB990784

MB991223

A

D

C

B

AD

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CAUTION

•

Attach protection tape to the fender and door edges
where the hinge is installed.

•

Do not rotate special tool MB991164 with a torque of
over 98 N

⋅⋅⋅⋅

m (72 ft-lb)

1. Use the special tool MB990900 or MB991164 to loosen the

hinge mounting bolts on the body side, and then adjust the
clearance around the door so that it is uniform on all sides.

2. When there is a stepped section in the door and body, use

special tool MB990900 or MB991164 to loosen the hinge
mounting bolts on the door side, and then adjust the door fit.

3. If the door opening and closing are stiff, adjust the linking of

the striker and the door latch using the shim, while moving
the striker up and down, or left and right.

DOOR WINDOW GLASS ADJUSTMENT

M1423001000071

When the door window glass is completely open or closed,
inspect to see if the door window glass fits properly into the
door window channels and run smoothly in them, and if it dose
not, use the following instructions to adjust the door window
glass.
1. Remove the door trim and waterproof film. (Refer to

P.42-

54

.)

AC000592

MB990900

OR

MB991164

AB

AC000593AB

SHIM

STRIKER

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2. With the door window glass completely closed, loosen the

door window regulator installation bolts and the door window
glass installation screws through the adjustment holes to
slightly adjust the door window glass.

3. Again completely close the door window glass and then fully

tighten the door window regulator installation bolts and the
door window glass installation screws through the
adjustment holes.

DOOR INSIDE HANDLE PLAY CHECK AND
ADJUSTMENT

M1423001500065

1. Check that the door inside handle play is within the standard

value range.

Standard value (A): 5.3 mm (0.21 inches) or more

2. If the door inside handle play is outside the standard value

range, remove the door trim. (Refer to

P.42-54

.)

3. Loosen the inside handle mounting screws, and then move

the inside handle back and forth to adjust the play.

DOOR OUTSIDE HANDLE PLAY CHECK

M1423001600062

1. Check that the door outside handle play is within the

standard value range.

Standard value (B):
Front door: 3.7 mm (0.15 inches) or more
Rear door: 2.4 mm (0.09 inches) or more

2. If the door outside handle play is not within the standard

value range, check the door outside handle or the door latch
assembly. Replace, if necessary.

AC000594

<FRONT DOOR>

<REAR DOOR>

DOOR WINDOW

INSTALLATION

SCREW

DOOR WINDOW
REGULATOR
INSTALLATION
BOLT

DOOR WINDOW

INSTALLATION SCREW

DOOR WINDOW

REGULATOR

INSTALLATION

BOLT

AB

AC000595AB

SECTION A – A

A

A

A

AC000596

A

A

B

SECTION A – A

AB