Mitsubishi Galant. Manual — part 23

ON VEHICLE SERVICE

TSB Revision

ENGINE MECHANICAL <2.4L>

11A-11

If the noise is reduced or disappears, clean the lash adjuster
(Refer to GROUP 11B-Engine overhaul

Rocker Arms and

Camshaft

Inspection

P.11B-28

.) As it is suspected that the

noise is due to seizure of the lash adjuster. If there is no
change in the level of the abnormal noise, proceed to step 5.

5. Run the engine to bleed the lash adjuster system. (Refer to

P.11A-11

.)

6. If the abnormal noise does not disappear after air bleeding

operation, clean the lash adjuster (Refer to GROUP 11B-
Engine overhaul

Rocker Arms and Camshaft

Inspection

P.11B-28

.)

Bleeding lash adjuster system

NOTE: Parking the vehicle on a grade for a long time may
decrease oil in the lash adjuster, causing air to enter the high
pressure chamber when starting the engine.

NOTE: After parking for many hours, oil may run out from the
oil passage and take time before oil is supplied to the lash
adjuster, causing air to enter the high pressure chamber.

NOTE: In the above cases, abnormal noise can be eliminated
by bleeding the lash adjuster system.
1. Check engine oil and add or change oil if required.

NOTE: If the engine oil level is low, air is sucked from the oil
screen, causing air to enter the oil passage.

NOTE: If the engine oil level is higher than specification, oil
may be stirred by the crankshaft, causing oil to be mixed
with a large quantity of air.

NOTE: If oil is deteriorated, air is not easily separated from
oil, increasing the quantity of air contained in oil.

NOTE: If air mixed with oil enters the high pressure chamber
inside the lash adjuster from the above causes, air in the
high pressure chamber is compressed excessively while the
valve is opened, resulting in an abnormal noise when the
valve closes.
This is the same phenomenon as that observed when the
valve clearance has become excessive. The lash adjuster
can resume normal function when air entered the lash
adjuster is removed.

2. Idle the engine for one to three minutes to warm it up.

3. Repeat the operation pattern, shown in left figure, at no load

to check for abnormal noise. (Usually the abnormal noise is
eliminated after repetition of the operation 10 to 30 times. If,
however, no change is observed in the level of abnormal
noise after repeating the operation more than 30 times,
suspect that the abnormal noise is due to some other
factors.)

4. After elimination of abnormal noise, repeat the operation

shown in left figure five more times.

AKX00328

GOOD

MINIMUM

MAXIMUM

AB

AKX00329

HIGH-
PRESSURE
CHAMBER

AB

AKX00330

OPEN THROTTLE
VALVE GRADUALLY

CLOSE
THROTTLE VALVE

APPROXI-
MATELY
3,000 r/min

IDLING
OPERATION

ONCE

15s

15s

AIR BLEEDING OPERATION PATTERN

AB

ON VEHICLE SERVICE

TSB Revision

ENGINE MECHANICAL <2.4L>

11A-12

5. Run the engine at idle for one to three minutes to make sure

that the abnormal noise has been eliminated.

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L>

11A-13

ENG IN E A SSEM B LY

REMOVAL AND INSTALLATION

M1112001000140

CAUTION

*: Indicates parts which should be temporarily tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.

Pre-removal Operation

Hood Removal (Refer to GROUP 42, Hood

P.42-5

.)

Fuel Line Pressure Reduction [Refer to GROUP 13A,
On-vehicle Service

Fuel Pump Relay Disconnection

(How to Reduce Pressurized Fuel Lines)

P.13A-442

.]

Engine Oil Draining (Refer to GROUP 12, On-vehicle Ser-
vice

Engine Oil Replacement

P.12-3

.)

Engine Coolant Draining [Refer to GROUP 00,
Maintenance Service

Engine Coolant (Change)

P.00-

50

.]

Air Cleaner Removal (Refer to GROUP 15, Air Cleaner

P.15-4

.)

Thermostat Case Assembly Removal (Refer to GROUP
14, Water Hose and Water Pipe

P.14-23

.)

Reserve Tank and Radiator Removal (Refer to GROUP
14, Radiator

P.14-15

.)

Front Exhaust Pipe Removal (Refer to GROUP 15,
Exhaust Pipe and Main Muffler

P.15-18

.)

Post-installation Operation

Front Exhaust Pipe Installation (Refer to GROUP 15,
Exhaust Pipe and Main Muffler

P.15-18

.)

Reserve Tank and Radiator Installation (Refer to GROUP
14, Radiator

P.14-15

.)

Thermostat Case Assembly Installation (Refer to GROUP
14, Water Hose and Water Pipe

P.14-23

.)

Air Cleaner Installation (Refer to GROUP 15, Air Cleaner

P.15-4

.)

Drive Belt Tension Adjustment [Refer to GROUP 00,
Maintenance Service

Drive Belts (Check Condi-

tion)

P.00-39

.]

Engine Oil Refilling (Refer to GROUP 12, On-vehicle Ser-
vice

Engine Oil Replacement

P.12-3

.)

Engine Coolant Refilling [Refer to GROUP 00,
Maintenance Service

Engine Coolant (Change)

P.00-

50

.]

Accelerator Cable Adjustment (Refer to GROUP 17,
On-vehicle Service

Accelerator Cable Check and

Adjustment

P.17-4

.)

Hood Installation (Refer to GROUP 42, Hood

P.42-5

.)

AC004548

1

16

4.9 N·m
43 in-lb

17

14

13

2

3

15

4

9

8

7

6

5

10

11

16

O-RING

FUEL RAIL

ENGINE OIL

12 N·m
106 in-lb

18

AB

12

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L>

11A-14

REMOVAL STEPS

1.

ACCELERATOR CABLE
CONNECTION

2.

PURGE HOSE CONNECTION

3.

BRAKE BOOSTER VACUUM
HOSE CONNECTION

4.

VACUUM HOSE CONNECTION
<VEHICLES WITH AUTO-
CRUISE CONTROL SYSTEM>

5.

IGNITION COIL CONNECTOR

6.

INJECTOR CONNECTOR

7.

IGNITION FAILURE SENSOR
CONNECTOR

8.

MANIFOLD DIFFERENTIAL
PRESSURE SENSOR
CONNECTOR

9.

THROTTLE POSITION
SENSOR CONNECTOR

10. HEATED OXYGEN SENSOR

(FRONT) CONNECTOR

11. CAPACITOR CONNECTOR
12. CAMSHAFT POSITION

SENSOR CONNECTOR

13. IDLE AIR CONTROL MOTOR

CONNECTOR

14. EVAPORATIVE EMISSION

PURGE SOLENOID VALVE
CONNECTOR

15. EGR SOLENOID VALVE

CONNECTOR

>>D<<

16. HIGH-PRESSURE FUEL HOSE

CONNECTION

17. FUEL RETURN HOSE

CONNECTION

18. PRESSURE HOSE

CONNECTION

REMOVAL STEPS (Continued)

AC004549AB

81 N·m*
60 ft-lb*

31

32

32

86 N·m
63 ft-lb

24

25

(ENGINE OIL)

19

12 N·m
106 in-lb

12 – 15 N·m
106 – 133 in-lb

20

23

22

21

30

49 N·m
36 ft-lb

9.8 – 12 N·m
87 – 106 in-lb

28 N·m
21 ft-lb

49 N·m
36 ft-lb

27

29

28

26

28 N·m
21 ft-lb

33

19. OIL DIPSTICK AND DIPSTICK

GUIDE

20. PRESSURE HOSE CONNECTION

21. HEATER HOSE CONNECTION
22. GENERATOR CONNECTOR

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Текст

Политика конфиденциальности