Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 544
DRIVE SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-25
11.Place the BJ boot band (large) against the projection at the
edge of the boot, and then secure it so that there is a
clearance left as shown by (D) in the illustration.
12.Use special tool MB991561 to crimp the BJ boot band
(large) in the same way as in step 5.
13.Check that the crimping amount (E) of the BJ boot band is at
the standard value and that the crimping amount (F) of the
BJ boot band is at the limited value.
Standard value (E): 2.4
−
2.8 mm (0.10
−
0.11 inch)
Limited value (F): 9.5 mm (0.40 inch)
<If the crimping amount is larger than 2.8 mm (0.11
inch)>
Readjust the value of (W) in step 10 according to the
following formula, and then repeat the operation in
step 12.
[W = 5.8 mm (0.23 inch)
−
E]
Example: If E = 2.9 mm (0.11 inch), then W = 2.9 mm
(0.11 inch).
<If the crimping amount is smaller than 2.4 mm (0.09
inch)>
Remove the BJ boot band, readjust the value of (W) in
step 10 according to the following formula, and then
repeat the operations in steps 11 and 12 using a new
BJ boot band.
[W = 5.8 mm (0.23 inch)
−
E]
Example: If E = 2.3 mm (0.10 inch) then W = 3.5 mm
(0.15 inch).
14.Check that the BJ boot band is not sticking out past the
place where it has been installed. If the BJ boot band is
sticking out, remove it and then repeat the operations in
steps 11 to 13 using a new BJ boot band.
AC001177
D
PROJECTION
BJ BOOT BAND
BJ BOOT
AB
ACX00997AC
E
F
SPECIFICATIONS
TSB Revision
FRONT AXLE
26-26
SPECIFIC ATIO NS
FASTENER TIGHTENING SPECIFICATIONS
M1261005400086
GENERAL SPECIFICATIONS
M1261000200087
SERVICE SPECIFICATIONS
M1261000300084
LUBRICANTS
M1261000400081
ITEMS
SPECIFICATIONS
Caliper assembly bolt
100
±
10 N
⋅
m (74
±
7 ft-lb)
Center bearing bolt
40
±
5 N
⋅
m (30
±
3 ft-lb)
Driveshaft nut
226
±
29 N
⋅
m (167
±
21 ft-lb)
Dust shield bolt
8.9
±
1.9 N
⋅
m (78
±
17 in-lb)
Front strut nut
300
±
24 N
⋅
m (221
±
18 ft-lb)
Knuckle and wheel bearing bolt
88
±
10 N
⋅
m (65
±
7 ft-lb)
Lower arm ball joint nut
108
±
10 N
⋅
m (80
±
7 ft-lb)
Stabilizer link nut
44
±
10 N
⋅
m (33
±
7 ft-lb)
Tie rod end nut
29
±
4 N
⋅
m (21
±
3 ft-lb)
ITEMS
SPECIFICATIONS
Front axle hub bearing
Type
Double row angular contact bearing
Driveshaft
Joint type
Outer
Birfield joint
Inner
Tripod joint
ITEMS
STANDARD VALUE
LIMIT
Front hub axial play mm (in)
−
0.05 (0.002)
Setting of TJ boot length mm (in)
85
±
3 (3.3
±
0.12)
−
Wheel bearing breakaway torque N
⋅
m (in-lb)
−
1.0 (9) or less
Opening dimension of
the special tool
(MB991561) mm (in)
When the BJ boot band
(small) is crimped
2.9 (0.12)
−
When the BJ boot band
(large) is crimped
3.2 (0.13)
−
Crimped width of the BJ boot band mm (in)
2.4
−
2.8 (0.10
−
0.11)
−
Clearance between the BJ boot (larger diameter
side) and the stepped phase of the BJ housing mm
(in)
0.1
−
1.55 (0.004
−
0.061)
−
ITEMS
SPECIFIED LUBRICANTS
QUANTITY
Dust seal inner
Repair kit grease
14
−
20 g (0.5
−
0.7 oz)
Dust seal outer
Repair kit grease
8
−
12 g (0.3
−
0.4 oz)
TJ boot grease
2.4L ENGINE
Repair kit grease
100
±
10 g (3.5
±
0.4 oz)
3.0L ENGINE
Repair kit grease
105
±
10 g (3.7
±
0.4 oz)
BJ boot grease
2.4L ENGINE
Repair kit grease
110
±
10 g (3.9
±
0.4 oz)
3.0L ENGINE
Repair kit grease
120
±
10 g (4.2
±
0.4 oz)
27-1
GROUP 27
CONTENTS
GENERAL DESCRIPTION. . . . . . . . .
REAR AXLE DIAGNOSIS . . . . . . . . .
INTRODUCTION TO REAR AXLE
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .
REAR AXLE DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . . . .
SYMPTOM CHART. . . . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . . . .
WHEEL BEARING END PLAY CHECK . . .
REAR HUB ROTARY-SLIDING RESISTANCE
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HUB BOLT REPLACEMENT. . . . . . . . . . . .
REAR AXLE HUB ASSEMBLY . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
KNUCKLE . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS . . . . . . . . . . . . . . .
FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .
SERVICE SPECIFICATIONS . . . . . . . . . . .
GENERAL DESCRIPTION
TSB Revision
REAR AXLE
27-2
.
G EN ER A L DESC RIPTIO N
M1271000100069
The rear axle consists of a knuckle, rear hub, unit
bearing. The unit bearing is press-fitted to the rear
hub and bolted to the knuckle. Also, the unit bearing
utilizes the same type of double row angular contact
ball bearing as does the front axle.
ABS rotor for detecting the vehicle speed is located
on the hub assembly, and a speed sensor is located
on the knuckle.
R EA R A XLE D IA G N O SIS
INTRODUCTION TO REAR AXLE DIAGNOSIS
M1271004100072
Noise from the rear axle may be caused by defects in
the components.
REAR AXLE DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1271004200079
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
rear axle fault.
1. Gather information from the customer.
2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Inspection
Chart for Trouble Symptoms.
4. Verify malfunction is eliminated.
SYMPTOM CHART
M1271004300076
AC001179 AB
KNUCKLE
CAP
ABS ROTOR
<VEHICLES WITH ABS>
OIL SEAL
OIL SEAL
UNIT BEARING
REAR HUB
SYMPTOM
INSPECTION PROCEDURE
REFERENCE PAGE
Abnormal noise
1
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