Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 617
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REMOVAL SERVICE POINTS
<<A>> ROOF DRIP MOLDING REMOVAL
CAUTION
If the roof drip molding has become warped, should be
replaced (do not re-use).
Use special tool MB990449 to lever out the roof drip moulding.
<<B>> WINDSHIELD REMOVAL
1. To protect the body (paint surface), apply cloth tape to all
body areas around the installed
2. Using piano wire
(1) Using a sharp-point drill, make a hole in the windshield
adhesive.
(2) Pass the piano wire from the inside of the vehicle through
the hole.
(3) Using a sharp-point drill, make a hole in the windshield
adhesive.
(4) Pass the piano wire from the inside of the vehicle through
the hole.
CAUTION
Do not let the piano wire touch the edge of the windshield.
(5) Pull the piano wire alternately from the inside and outside
along the windshield to cut the adhesive.
AC003626AB
MB990449
ACX00474 AB
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CAUTION
Putting glass adhesive knife too deeply into windshield
adhesive may damage windshield.
3. Using glass adhesive knife
Keep glass adhesive knife at right angles with the
windshield edge, and put the blade at windshield edge and
surface. Then cut away adhesive along the windshield edge.
4. Make mating marks on the windshield and body.
5. Use special tool MB990480 to remove the windshield.
CAUTION
•
Be careful not to remove more adhesive than is
necessary.
•
Be careful also not to damage the paintwork on the
body surface with the knife. If the paintwork is
damaged, repair the damaged area with repair paint or
anti-rust agent.
6. Use a knife to cut away the remaining adhesive so that the
thickness is within 2 mm (0.08 inch) around the entire
circumference of the body flange.
7. Finish the flange surfaces so that they are smooth.
CAUTION
Allow the cleaned area to dry for at least three minutes. Do
not touch any surface that has been cleaned.
8. When reusing the windshield, remove the adhesive still
adhering to the windshield, and clean with 3M
AAD Part
number 8906 or equivalent.
9. Clean the body side in the same way.
AC002060
AC002059AB
GLASS ADHESIVE
KNIFE
ACX00475AB
MB990480
ACX00476 AB
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INSTALLATION SERVICE POINTS
>>A<< DRIP MOLDING CLIP A/DRIP MOLDING CLIP B
INSTALLATION
1. The drip molding clips A and B differ according to where
they are used, so check the identification color before
installation.
2. After installing the clip to outer front pillar in alignment with
its section A, cut from section B.
>>B<< FRONT DRIP MOLDING CLIP A/FRONT DRIP
MOLDING CLIP B INSTALLATION
Clips A and B differ according to where they are used, so check
the identification color before installation.
>>C<< WINDSHIELD UPPER MOLDING/SPACER/WINDOW
SPACER/GLASS STOPPER/WINDSHIELD INSTALLATION
1. When replacing the windshield, temporarily set the
windshield against the body, and place a mating mark on the
windshield and body.
2. Use 3M
AAD Part number 8906 or equivalent to de grease
the inside and outside of the windshield and the body
flanges.
CAUTION
•
The primer strengthens the adhesive, so be sure to
apply it evenly around the entire circumference.
However, a too thick application will weaken the
adhesive.
•
Do not touch the coated surface.
3. Soak a sponge in the primer, and apply evenly to the
windshield and the body in the specified places.
APPLICABLE LOCATION
IDENTIFICATION COLOR
Drip molding clips A
Gray
Drip molding clips B
Green
AC003629
FRONT PILLAR
OUTER
SECTION
B
SECTION A
AB
APPLICABLE LOCATION
IDENTIFICATION COLOR
Front drip molding clips A
<LH>
Gray
Front drip molding clips A
<RH>
Yellow
Front drip molding clips B
Violet
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4. Apply the primer, and then let it dry for 3 to 30 minutes,
depending on ambient temperature and humidity.
5. Install the windshield upper molding to the windshield.
6. Install the glass stopper to the windshield.
7. Place the window spacer to the windshield so that it inclines
toward the windshield and its right and left clearances are
equal. Then install the spacer firmly so that it is firmly
anchored.
8. Fill a sealant gun with adhesive. Then apply the adhesive
evenly around the windshield within 30 minutes after
applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a V shape
to simplify adhesive application.
9. Align the mating marks on the windshield and the body, and
lightly press the windshield evenly so that it adheres
completely.
10.Use a spatula or similar tool to remove any excessive
adhesive. Clean the surface with 3M
AAD Part number
8906 or equivalent. Avoid moving the vehicle until the
adhesive sets.
CAUTION
•
Do not move the vehicle unless absolutely necessary.
•
When testing for water leakage, do not pinch the end of
the hose to spray the water.
11.Wait 30 minutes or more, and then test for water leakage.
AC000457
AC001776
AC001775
AC001774
AC002209AB
303 mm
(12 in)
303 mm
(12 in)
CENTER
GLASS STOPPER
A
A
SECTION A – A
GLASS END LINE
20.5 mm
(0.80 in)
SECTION B – B
SECTION C – C
70 mm
(3 in)
38 mm
(1.5 in)
33 mm
(1.3 in)
12 mm
(0.5 in)
B
B
C
C
WINDOW SPACER
WINDOW SPACER
WINDOW SPACER
END MARK
SPACER
ACX00480
10 mm
(0.4 in)
15 mm
(0.6 in)
AB
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