Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 413

TRANSAXLE (TRANSMISSION)

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-15

2. Pull up on the 3rd-4th speed shift rail and 5th speed-reverse

shift rail and take them out of the hole in the clutch housing.

3. Slide the 3rd-4th speed shift rail and 5th speed-reverse shift

rail in the direction shown and remove them together with
the shift forks.

<<E>> 3RD-4TH SPEED SHIFT RAIL/3RD-4TH SPEED
SHIFT FORK/5TH-REVERSE SPEED SHIFT RAIL/5TH-
REVERSE SPEED SHIFT FORK REMOVAL
1. Pull out the shift rails from the shift rail holes in the clutch

housing.

2. Remover the shift rails together with the shift forks.

<<F>> INPUT SHAFT AND OUTPUT SHAFT REMOVAL
Remove the input and output shafts together.

<<G>> DIFFERENTIAL/OUTPUT SHAFT/INPUT SHAFT
REMOVAL
Remove the input and output shafts together.

AKX00808

5TH SPEED-
REVERSE
SHIFT RAIL

3RD-4TH
SPEED
SHIFT RAIL

AB

AKX00879

3RD-4TH SPEED
SHIFT RAIL

5TH-REVERSE
SHIFT RAIL

AB

AKX00809

INPUT
SHAFT

OUTPUT
SHAFT

AB

AKX00880

OUTPUT
SHAFT

INPUT
SHAFT

DIFFERENTIAL

AB

TRANSAXLE (TRANSMISSION)

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-16

ADJUSTMENT BEFORE ASSEMBLY

SPACER SELECTION FOR DIFFERENTIAL CASE
PRELOAD ADJUSTMENT <F5M42>
1. Put solders [1.6 mm (0.063 inch) diameter, about 10 mm

(0.39 inch) long] in the illustrated positions of the transaxle
case.

2. Install the taper bearing outer race and differential assembly

into the transaxle case.

NOTE: If necessary, replace the differential case and taper
bearing before carrying out these adjustments.

3. Install the clutch housing and tighten the bolts to the

specified torque.

Tightening torque: 44

±

5 N

⋅

m (33

±

4 ft-lb)

4. Remove the clutch housing, and then remove the differential

assembly.

5. Remove the outer race and take out crushed solders.

6. Measure the thickness of the crushed solder with a

micrometer and select a spacer that will provide the
standard preload value.

Standard value:
0.05

−

0.11 mm (0.0020

−

0.0043 inch) preload

SPACER SELECTION FOR ADJUSTING INPUT SHAFT END
PLAY/OUTPUT SHAFT PRELOAD/DIFFERENTIAL
PRELOAD <F5M51>
1. Install the input shaft, output shaft and differential as a set to

the clutch housing.

NOTE: If necessary, replace the input shaft, output shaft,
differential case and/or bearings before carrying out these
adjustments.

2. Put solders [1.6 mm (0.063 inch) diameter, about 10 mm

(0.39 inch) long] on the input shaft rear bearing at the
positions shown in the illustration.

AKX00811

SOLDERS

AB

AKX00953

AKX00880

OUTPUT
SHAFT

INPUT
SHAFT

DIFFERENTIAL

AB

AKX00881

SOLDERS

AB

TRANSAXLE (TRANSMISSION)

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-17

3. Put solders [1.6 mm (0.063 inch) diameter, about 10 mm

(0.39 inch) long] on the transaxle case at the positions
shown in the illustration.

4. Install the bearing outer races of the differential and output

shaft.

5. Install the transaxle case and tighten the bolts to the

specified torque.

Tightening torque: 44

±

5 N

⋅

m (33

±

4 ft-lb)

6. Remove the transaxle case.

7. Remove the outer races and take out the crushed solders.

8. Measure the thickness of the crushed solder with a

micrometer and select spacers that will provide the standard
end play/preload value.

Standard value:

Input shaft end play: 0.05

−

0.17 mm (0.0020

−

0.0067

inch)

Output shaft preload: 0.13

−

0.18 mm (0.0051

−

0.0071 inch)

Differential preload: 0.05

−

0.11 mm (0.0020

−

0.0043

inch)

ASSEMBLY SERVICE POINTS

>>A<< OUTPUT SHAFT/INPUT SHAFT INSTALLATION
Install the input and output shafts together.

AKX00882

SOLDERS

AB

AKX00883

SOLDERS

AB

AKX00769

AKX00809

INPUT
SHAFT

OUTPUT
SHAFT

AB

TRANSAXLE (TRANSMISSION)

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-18

>>B<< INPUT SHAFT/OUTPUT SHAFT/DIFFERENTIAL
INSTALLATION
Install the input shaft, output shaft and differential as a set.

>>C<< 5TH SPEED-REVERSE SHIFT FORK/5TH SPEED-
REVERSE SHIFT RAIL/3RD-4TH SPEED SHIFT FORK/3RD-
4TH SPEED SHIFT RAIL INSTALLATION
1. Shift the 3rd-4th speed synchronizer sleeve and 5th speed-

reverse synchronizer sleeve in the direction shown.

2. Assemble the 3rd-4th speed shift rail and fork, and the 5th

speed-reverse shift rail and fork.

3. While fitting each shift fork in the groove of synchronizer

sleeve, slide the shift rails in the direction shown and install.

4. Insert the 3rd-4th speed shift rail and 5th speed-reverse shift

rail into the rail hole in the clutch housing.

AKX00880

OUTPUT
SHAFT

INPUT
SHAFT

DIFFERENTIAL

AB

AKX00813AB

3RD-4TH SPEED
SYNCHRONIZER
SLEEVE

5TH SPEED-REVERSE
SYNCHRONIZER
SLEEVE

AKX00814

3RD-4TH SPEED SHIFT RAIL

3RD-4TH SPEED
SHIFT FORK

5TH SPEED-
REVERSE
SHIFT RAIL

5TH SPEED-
REVERSE
SHIFT FORK

AB

AKX00950

5TH
SPEED-
REVERSE
SHIFT RAIL

3RD-4TH
SPEED
SHIFT RAIL

AB