Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 72

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-59

SPECIFIC ATIO NS

FASTENER TIGHTENING SPECIFICATIONS

M1113023400042

ITEMS

SPECIFICATIONS

Generator and drive belt

Crankshaft bolt

181

±

5 N

⋅

m (134

±

4 ft-lb)

Dipstick guide bolt

48

±

6 N

⋅

m (35

±

4 ft-lb)

Drive belt tensioner pulley nut

49

±

10 N

⋅

m (36

±

7 ft-lb)

Generator bolt nut

44

±

10 N

⋅

m (33

±

7 ft-lb)

Generator bolt M8

22

±

4 N

⋅

m (16

±

3 ft-lb)

Generator bracket bolt

49

±

10 N

⋅

m (36

±

10 ft-lb)

Intake manifold plenum and throttle body

Exhaust gas recirculation pipe bolt

18

±

2 N

⋅

m (13

±

1 ft-lb)

Exhaust gas recirculation pipe flare nut

59

±

10 N

⋅

m (43

±

7 ft-lb)

Exhaust gas recirculation valve bolt

22

±

4 N

⋅

m (16

±

3 ft-lb)

Intake manifold plenum stay M8

18

±

2 N

⋅

m (13

±

1 ft-lb)

Intake manifold plenum bolt and nut

18

±

2 N

⋅

m (13

±

1 ft-lb)

Intake manifold plenum stay M10

35

±

6 N

⋅

m (26

±

4 ft-lb)

Manifold differential pressure sensor

4.9

±

1 N

⋅

m (43

±

9 in-lb)

Throttle body bolt

12

±

1 N

⋅

m (104

±

9 in-lb)

Ignition system

Distributor

13

±

2 N

⋅

m (113

±

17 in-lb)

Spark plugs

25

±

5 N

⋅

m (18

±

4 ft-lb)

Timing belt

Auto tensioner bolt

24

±

3 N

⋅

m (17

±

2 ft-lb)

Bracket

24

±

3 N

⋅

m (17

±

3 ft-lb)

Camshaft sprocket bolt

88

±

10 N

⋅

m (65

±

7 ft-lb)

Crankshaft position sensor bolt

8.8

±

1 N

⋅

m (78

±

9 in-lb)

Engine support bracket

44

±

5 N

⋅

m (33

±

4 ft-lb)

Idler pulley bolt

44

±

5 N

⋅

m (33

±

4 ft-lb)

Tensioner pulley bolt

48

±

6 N

⋅

m (35

±

4 ft-lb)

Tensioner arm bolt

44

±

10 N

⋅

m (33

±

7 ft-lb)

Timing belt cover bolt M6

11

±

1 N

⋅

m (95

±

9 in-lb)

Timing belt cover bolt M8

14

±

1 N

⋅

m (122

±

9 in-lb)

Timing belt rear cover bolt

14

±

1 N

⋅

m (122

±

9 in-lb)

Intake manifold and fuel parts

Fuel rail bolt

12

±

1 N

⋅

m (104

±

9 in-lb)

Fuel pressure regulator bolt

8.8

±

1 N

⋅

m (78

±

9 in-lb)

Intake manifold nut

22

±

1 N

⋅

m (16

±

1 ft-lb)

Water pump and water pipes

Engine coolant temperature gauge unit

11

±

1 N

⋅

m (95

±

9 in-lb)

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-60

Engine coolant temperature sensor

29

±

10 N

⋅

m (22

±

7 ft-lb)

Heater pipe bolt

19

±

1 N

⋅

m (14

±

1 ft-lb)

Thermostat housing bolt

19

±

1 N

⋅

m (14

±

1 ft-lb)

Water inlet fitting bolt

19

±

1 N

⋅

m (14

±

1 ft-lb)

Water inlet pipe bolt

14

±

1 N

⋅

m (122

±

9 in-lb)

Water outlet fitting bolt

19

±

1 N

⋅

m (14

±

1 ft-lb)

Water pump bolt M8

24

±

3 N

⋅

(17

±

2 ft-lb)

Water pump bolt M10

41

±

8 N

⋅

m (30

±

6 ft-lb)

Exhaust manifold

Engine hanger

35

±

6 N

⋅

m (26

±

4 ft-lb)

Exhaust manifold nut

44

±

5 N

⋅

m (33

±

4 ft-lb)

Heat protector bolt

14

±

1 N

⋅

m (122

±

9 in-lb)

Oxygen sensor

44

±

5 N

⋅

m (33

±

4 ft-lb)

Rocker arms and camshaft

Rocker cover bolt

3.4

±

0.5 N

⋅

m (30

±

4 in-lb)

Rocker shaft bolt

31

±

3 N

⋅

m (23

±

2 ft-lb)

Thrust case bolt

13

±

2 N

⋅

m (113

±

17 in-lb)

Cylinder head and valve

Cylinder head bolt

108

±

5 N

⋅

m (80

±

4 ft-lb) to back of to 108

±

5 N

⋅

m

(80

±

4 ft-lb)

Oil pan and oil pump

Baffle plate bolt (Cylinder block side)

8.8

±

2 N

⋅

m (78

±

17 in-lb)

Baffle plate bolt (Oil pan side)

11

±

1 N

⋅

m (95

±

9 in-lb)

Cover bolt

11

±

1 N

⋅

m (95

±

9 in-lb)

Drain plug

39

±

5 N

⋅

m (29

±

4 ft-lb)

Oil filter bracket bolt

24

±

3 N

⋅

m (17

±

2 ft-lb)

Oil pan, lower bolt

11

±

1 N

⋅

m (95

±

9 in-lb)

Oil pan, upper bolt

5.9

±

1 N

⋅

m (52

±

9 in-lb)

Oil pressure switch

10

±

2 N

⋅

m (87

±

17 in-lb)

Oil pump case bolt M8

14

±

1 N

⋅

m (122

±

9 in-lb)

Oil pump cover bolt

10

±

2 N

⋅

m (87

±

17 in-lb)

Oil pump cover bolt M10

41

±

8 N

⋅

m (30

±

6 ft-lb)

Oil screen bolt

19

±

3 N

⋅

m (14

±

2 ft-lb)

Relief plug

44

±

5 N

⋅

m (33

±

4 ft-lb)

Piston and connecting rod

Connecting rod cap nut

51

±

1 N

⋅

m (38

±

1 ft-lb)

Crankshaft and cylinder block

Bearing cap bolt

93

±

5 N

⋅

m (69

±

4 ft-lb)

Flywheel or drive plate bolt

74

±

2 N

⋅

m (54

±

1 ft-lb)

Knock sensor

23

±

2 N

⋅

m (17

±

1 ft-lb)

ITEMS

SPECIFICATIONS

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-61

GENERAL SPECIFICATION(S)

M1113000200081

SERVICE SPECIFICATIONS

M1113000300066

Knock sensor bracket

28

±

2 N

⋅

m (22

±

1 ft-lb)

Oil seal case bolt

11

±

1 N

⋅

m (95

±

9 in-lb)

Rear plate bolt

11

±

1 N

⋅

m (95

±

9 in-lb)

ITEMS

SPECIFICATIONS

DESCRIPTIONS

SPECIFICATIONS

Type

60

°

OHV, SOHC

Number of cylinders

6

Combustion chamber

Compact type

Total displacement dm

3

(cu in)

2.972 (181.4)

Cylinder bore (in)

91.1 (3.59)

Piston stroke mm (in)

76.0 (2.99)

Compression ratio

8.9

Valve timing

Intake valve

Opens (BTDC)

15

°

Closes (ABDC)

53

°

Exhaust valve

Opens (BBDC)

53

°

Closes (ATDC)

15

°

Lubrication system

Pressure feed, full-flow filtration

Oil pump type

Trochoid type

ITEM

STANDARD VALUE

LIMIT

Timing belt

Auto-tensioner rod length mm (in)

3.8

−

5.0 (0.15

−

0.20)

-

Auto-tensioner rod production length mm (in)

12 (0.5)

-

Auto-tensioner rod pushed-in amount [when
pushed with a force of 98

−

196 N (22

−

44 lbs)]

mm (in)

1.0 (0.03) or less

-

Rocker arms and camshaft

Camshaft cam height mm (in)

Intake

37.71 (1.485)

Minimum 37.21 (1.465)

Exhaust

37.14 (1.462)

Minimum 36.64 (1.443)

Camshaft journal outside diameter mm (in)

45 (1.8)

-

Cylinder head and valves

Cylinder head flatness of gasket surface mm (in)

Less than 0.03 (0.001)

0.2 (0.007)

Cylinder head grinding limit of gasket surface mm
(in) Total resurfacing depth of cylinder head and
cylinder block

-

0.2 (0.007)

Cylinder head overall height mm (in)

120 (4.7)

-

Valve thickness of valve head
(margin) mm (in)

Intake

1.0 (0.04)

Minimum 0.5 (0.02)

Exhaust

1.2 (0.05)

Minimum 0.7 (0.03)

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-62

Valve overall height mm (in)

Intake

112.30 (4.421)

Minimum 111.80
(4.402)

Exhaust

114.11 (4.493)

Minimum 113.61
(4.473)

Valve stem outside diameter mm
(in)

Intake

6.0 (0.24)

-

Exhaust

6.0 (0.24)

-

Valve thickness to valve guide
clearance mm (in)

Intake

0.02

−

0.05 (0.0008

−

0.0019) 0.10 (0.003)

Exhaust

0.04

−

0.07 (0.0016

−

0.0027) 0.15 (0.005)

Valve face angle mm (in)

45

°

−

4.5

°

-

Valve spring free length mm (in)

51.0 (2.01)

Minimum 50.0 (1.97)

Valve spring load/installed height N (lb)/mm (in)

267/44.2 (60.0/1.74)

-

Valve spring out-of-squareness

2

°

or less

4

°

Valve seat valve contact width mm (in)

0.9

−

1.3 (0.04

−

0.05)

-

Valve guide inside diameter mm (in)

6.0 (0.32)

-

Valve guide projection from cylinder head upper
surface mm (in)

14 (0.6)

-

Valve stem projection mm (in)

49.30 (1.941)

49.80 (1.960)

Oversize rework dimensions of
valve guide hole mm (in)

0.05 oversize
diameter

11.05

−

11.07

(0.4351

−

0.4358)

-

0.25 oversize
diameter

11.25

−

11.27

(0.4429

−

0.4437)

-

0.50 oversize
diameter

11.50

−

11.52

(0.4528

−

0.4535)

-

Intake oversize rework dimensions
of valve seat hole mm (in)

0.3 oversize
diameter

34.30

−

34.33

(1.3504

−

1.3515)

-

0.6 oversize
diameter

34.60

−

34.63

(1.3623

−

1.3633)

-

Exhaust oversize rework
dimensions of valve seat hole mm
(in)

0.3 oversize
diameter

31.80

−

31.81

(1.2520

−

1.2531)

-

0.6 oversize
diameter

32.10

−

32.13

(1.2638

−

1.2650)

-

Oil pan and oil pump

Oil pump tip clearance mm (in)

0.06

−

0.18 (0.003

−

0.007)

-

Oil pump side clearance mm (in)

0.04

−

0.10 (0.002

−

0.003)

-

Oil pump body clearance mm (in)

0.10

−

0.18 (0.004

−

0.007)

0.35 (0.013)

Oil pressure at curb idle speed kPa (psi)
[oil temperature is 75 to 90

°

C (167 to 194

°

F)]

80 (11.6) or more

-

Piston and connecting rod

Piston outside diameter mm (in)

91.1 (3.58)

-

Piston ring to ring groove
clearance mm (in)

No.1

0.03

−

0.07 (0.0012

−

0.0027) 0.1 (0.003)

No.2

0.02

−

0.06 (0.0008

−

0.0023) 0.1 (0.003)

ITEM

STANDARD VALUE

LIMIT