Mitsubishi Galant (2004+). Manual — part 153

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.8L ENGINE>

11C-19

<<E>> RADIATOR ASSEMBLY REMOVAL
1. Assemble the front end structure bar removed temporarily

and hang the condenser assembly with a cord.

.

<<F>> TRANSAXLE ASSEMBLY REMOVAL
Remove the transaxle assembly. (Refer to GROUP 23A, Tran-
saxle assembly <F4A5A>

P.23A-400

).

.

<<G>> ENGINE MOUNT REMOVAL
1. Support the engine with a garage jack.
2. <Engine hanger MB991895 is used>

Remove special tool MB991895.

3. <Engine hanger MB991928 is used>

Remove special tool MB991928.

4. Hold the engine assembly with a chain block, etc.
5. Place a garage jack against the engine oil pan with a piece

of wood in between so that the weight of the engine and
transaxle assembly is no longer being applied to the engine
mount.

6. Loosen the engine mount mounting nuts and bolts, and

remove the engine mount.

.

AC306135

AB

FRONT END
STRUCTURE BAR

AC306215

AB

MB991895

MB991454

AC306217

AB

MB991454

MB991928

AC306687

AB

MB991454

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.8L ENGINE>

11C-20

<<H>> ENGINE ASSEMBLY REMOVAL
After checking that all cables, hoses and wiring harness con-
nectors and so on are disconnected from the engine, lift the
chain block slowly to remove the engine assembly upward from
the engine compartment.

INSTALLATION SERVICE POINTS

.

>>A<< ENGINE ASSEMBLY INSTALLATION
Install the engine assembly, being careful not to pinch the
cables, hoses or wiring harness connectors.

.

>>B<< ENGINE MOUNT INSTALLATION
1. Place a garage jack against the engine oil pan with a piece

of wood in between, and install the engine mount while
adjusting the position of the engine.

2. Support the engine assembly with a garage jack.
3. Remove the chain block.
4. <Engine hanger MB991895 is used>

(1) Set special tool MB991895 to the front fender assembling

bolts (A and B) and (C and D) as shown.

(2) Set special tool MB991454 to hold the engine assembly.

AC306687

AB

MB991454

AC306197

<RH>

<LH>

A

C

B

D

AB

AC306215

AB

MB991895

MB991454

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.8L ENGINE>

11C-21

5. <Engine hanger MB991928 is used>

(1) Assemble special tool MB991928. (Set following parts to

the base hanger.)

• SLIDE BRACKET (HI)

• FOOT (STANDARD) (MB991932)

• JOINT (50) (MB991929)

• JOINT (140) (MB991931)

(2) Set special tool MB991928 to the front fender assembling

bolts (A and B) and (C and D) as shown.

(3) Set special tool MB991454 to hold the engine assembly.

NOTE: Adjust the engine hanger balance by sliding the
slide bracket (HI).

.

AC306216

FOOT
(STANDARD)
(MB991932)

FOOT
(STANDARD)
(MB991932)

JOINT (50)
(MB991929)

JOINT (140)
(MB991931)

SLIDE BRACKET (HI)

AB

AC306197

<RH>

<LH>

A

C

B

D

AB

AC306217

AB

MB991454

MB991928

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.8L ENGINE>

11C-22

>>C<< FUEL HIGH-PRESSURE HOSE INSTALLATION

CAUTION

After connecting the fuel high-pressure hose, slightly pull
it to ensure that it is installed securely. Also confirm that
there is a play approximately 3 mm (0.12 inch). Then install
the stopper securely.
Apply a small amount of engine oil to the fuel line pipe and then
install the fuel high-pressure hose.

AC301864AB

3 mm
(0.12 in)

FUEL
HIGH-PRESSURE
HOSE

FUEL LINE PIPE
(ENGINE OIL APPLIED)

AC304583

AB

STOPPER