Mitsubishi Galant (2004+). Manual — part 171
STARTING SYSTEM
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ENGINE ELECTRICAL
16-25
STEP 3.
• Check the cable between starter B (battery) terminal and
battery positive terminal for connection and continuity.
Q: Is the starter cable in good condition?
YES : Go to Step 4.
NO : Repair or replace the cable.
STEP 4.
• Check the connection and the continuity of the cable
between the starter motor body and the negative battery
terminal.
Q: Is the ground line in good condition?
YES : Go to Step 5.
NO : Repair or replace the cable.
STEP 5.
Q: Is the starter motor in good condition? (Refer to Starting
System
− Starter Motor Assembly − Inspection
YES : Excessive rotational resistance of the engine.
NO : Replace the starter motor.
STARTING SYSTEM
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ENGINE ELECTRICAL
16-26
STARTER MOTOR ASSEMBLY
REMOVAL AND INSTALLATION <2.4L ENGINE>
M1162001000662
REMOVAL SERVICE POINTS
.
<<A>> ATF WARMER (TRANSMISSION FLUID COOLER)
AND BRACKET ASSEMBLY REMOVAL
With the hose installed, remove the ATF warmer (transmission
fluid cooler) &bracket assembly from the transmission case
front roll stopper bracket.
.
Pre-removal and Post-installation Operation
Air Cleaner Removal and Installation (Refer to GROUP 15,
Air Cleaner
AC306713AB
1
5
4
3
2
23 ± 3 N·m
17 ± 2 ft-lb
12 ± 2 N·m
102 ± 22 in-lb
9.0 ± 2.0 N·m
80 ± 17 in-lb
30 ± 3 N·m
23 ± 2 ft-lb
49 ± 9 N·m
36 ± 7 ft-lb
9.0 ± 2.0 N·m
80 ± 17 in-lb
REMOVAL STEPS
<<A>>
1.
ATF WARMER (TRANSMISSION
FLUID COOLER) AND BRACKET
ASSEMBLY
2.
STARTER COVER
3.
STARTER CONNECTOR AND
TERMINAL
<<B>>
4.
STARTER ASSEMBLY
5.
STARTER COVER BRACKET
REMOVAL STEPS (Continued)
STARTING SYSTEM
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ENGINE ELECTRICAL
16-27
<<B>> STARTER ASSEMBLY REMOVAL
Remove the starter assembly from the side of ATF warmer
(transmission fluid cooler).
REMOVAL AND INSTALLATION <3.8L ENGINE>
M1162001000651
REMOVAL SERVICE POINT
.
<<A>> STARTER ASSEMBLY REMOVAL
Remove the starter assembly from under the vehicle.
AC306136
AB
ATF WARMER
(TRANSMISSION
FLUID COOLER)
STARTER ASSEMBLY
Pre-removal and Post-installation Operation
Under Cover Removal and Installation (Refer to GROUP 51,
Under Cover
AC205798
4.9 ± 1.0 N·m
44 ± 8 in-lb
4.9 ± 1.0 N·m
44 ± 8 in-lb
30 ± 3 N·m
23 ± 2 ft-lb
30 ± 3 N·m
23 ± 2 ft-lb
1
2
3
AB
12 ± 2 N·m
102 ± 22 in-lb
REMOVAL STEPS
1.
STARTER CONNECTOR AND
TERMINAL
2.
STARTER COVER
<<A>>
3.
STARTER ASSEMBLY
REMOVAL STEPS (Continued)
STARTING SYSTEM
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ENGINE ELECTRICAL
16-28
INSPECTION
M1162001100197
.
PINION GAP ADJUSTMENT
1. Disconnect the field coil wire from the M-terminal of the
magnetic switch.
2. Connect a 12-volt battery between the S-terminal and
M-terminal.
CAUTION
This test must be performed quickly (in less than 10 sec-
onds) to prevent the coil from burning.
3. Set the switch to "ON", and the pinion will move out.
4. Check the pinion-to-stopper clearance (pinion gap) with a
feeler gauge.
Standard value: 0.5
− 2.0 mm (0.02 − 0.07 inch)
5. If the pinion gap is out of specification, adjust by adding or
removing gasket(s) between the magnetic switch and front
bracket.
.
AKX01238
<2.4L ENGINE>
B
M
S
BATTERY
SWITCH
STARTER
MOTOR
WIRE
AC
AKX01239
<3.8L ENGINE>
B
M
S
BATTERY
SWITCH
STARTER
MOTOR
WIRE
AE
AKX00198
STOPPER
PINION GAP
PINION
AB
AKX00199
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