Mitsubishi Galant (2004+). Manual — part 36
BODY REPAIR
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PANEL REPAIR CAUTION
1. Take care when respraying the original part to cover the theft
protection label with masking tape prior to respraying. In
addition, remember to peel off the masking tape after
completion of the respray.
2. Because theft protection labels on the supplementary parts
are covered with masking tape already, they can be
resprayed just as they are.
3. Take care not to peel off the theft protection labels from
either the original or the supplementary parts.
HOW TO PEEL OFF THE SURFACE MASKING
FILM FROM THE THEFT-PROTECTION LABEL
CAUTION
Be careful not to damage the paint surface or the label
itself.
1. Using a sharp knife at the corner of the label surface, lift up
the masking film only.
2. Grasp the masking film and peel it all off.
NOTE: If the masking film tears, repeat from step 1. Use the
knife, however, to lift the opposite corner of the label, rather
than trying to continue peeling from the place where it tore.
AB200080AB
KNIFE
MASKING FILM
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ATTACHMENT OF SILENCERS
M4090009000030
Silencers (petroleum-asphalt sheets) are attached to
the upper surface of the floor and at the interior side
of the dash panel in order to absorb vibrations and
shut out exhaust gas heat. If these silencers are
peeled off in the course of replacement or repair of a
welded panel, cut and attach replacement material
(in the shape shown in the figure). For detailed infor-
mation concerning the locations where silencers are
to be attached for individual models, refer to the
manual for that model.
1. Heat the "silencer layer" (petroleum-asphalt sheet) with a
blow drier to soften it.
AB200097
:
:
AB
DASH PANEL INTERIOR SIDE
Thickness: 1.6 mm (0.06 in)
Thickness: 3.2 mm (0.13 in) (two 1.6 mm (0.06 in) silencers overlapped)
AB200098
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2. Align the silencer layer in the position where it is to be
installed, and then press it down with a roller or a block of
wood so that it adheres well.
NOTE: An infrared light can also be used to heat both the
silencer layer and the body panels (be sure to wear gloves).
POSITIONING DIMENSIONS FOR OPENINGS
M4090010000023
When replacing the panel of the opening of the front
pillar, center pillar and other openings, make a point
to securely bite the poltapower, etc. so the position of
the opening is not off-center. Upon assembling,
adjust the opening dimensions to the standard speci-
fications and then weld.
AB200099
AB200100
PORTA POWER
AB
BODY REPAIR
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STANDARD PROCEDURES FOR SHEET METAL WORK
M4090012000029
REPAIRS USING A HAMMER AND DOLLY
It a damaged external panel, etc., can be reused, the
usual way to repair it is by using a hammer and dolly
to hammer out the damaged area. The following
describes these repair procedures.
.
1. Check whether or not there is foreign material (mud, etc.) on
the panel surface. If so, clean it away.
CAUTION
The surface of the hammer and dolly must be free of scars,
etc.
2. Select the appropriate hammer and dolly to be used
according to the panel shape.
CAUTION
Care should be taken, as far as possible, not to permit the
panel plates to become elongated.
3. Use the hammer and dolly to repair the dents and other
uneven surfaces of the panel.
(1) First repair the larger areas of damage so that they are as
close as possible to the original condition before the
damage occurred.
(2) Next repair the areas of moderate damage.
(3) Finally, smooth the surface out.
AB200101
(1)
(2)
(3)
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