Mitsubishi Galant (2004+). Manual — part 513
DISC BRAKE ASSEMBLY
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BASIC BRAKE SYSTEM
35A-39
ASSEMBLY SERVICE POINT
.
>>A<< REAR BRAKE PIN INSTALLATION
Attach a guide pin (with "g" on the bolt head) at the bleeder nip-
ple side of the caliper body and a lock pin (with "l" on the bolt
head) at the opposite side.
INSPECTION
M1351008300039
• Check the cylinder for wear, damage or rust.
• Check the piston surface for wear, damage or rust.
• Check the caliper body or sleeve for wear.
• Check the pad for damage or adhesion of grease, check the
backing metal for damage.
.
PAD WEAR CHECK
WARNING
•
Always replace both brake pads on each wheel as
a set (both front wheels or both rear wheels). Fail-
ure to do so will result in uneven braking, which
may cause unreliable brake operation.
•
If there is significant difference in the thickness of
the pads on the left and right sides, check the slid-
ing condition of the piston and slide pins.
1. Measure thickness at the thinnest and most worn area of the
pad.
Standard value: 10 mm (0.39 inch)
Minimum limit: 2.0 mm (0.08 inch)
2. Replace the pad assembly if pad thickness is less than the
limit value.
ACX00690
SPECIFICATIONS
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BASIC BRAKE SYSTEM
35A-40
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1351009600390
GENERAL SPECIFICATIONS
M1351000200362
ITEM
SPECIFICATION
Brake line
Brake tube flare nut
15
± 2 N⋅m (12 ± 1 ft-lb)
Brake pedal
Brake booster nut
14
± 2 N⋅m (122 ± 25 in-lb)
Brake pedal bolt
13
± 2 N⋅m (115 ± 18 in-lb)
Front disc brake
Brake hose connector bolt
30
± 4 N⋅m (22 ± 3 ft-lb)
Caliper bleeder
7.9
± 1.9 N⋅m (70 ± 16 in-lb)
Front brake assembly mounting bolt
100
± 10 N⋅m (74 ± 7 ft-lb)
Front brake bolt (guide pin bolt)
38
± 4 N⋅m (28 ± 3 ft-lb)
Front brake bolt (lock pin bolt)
38
± 4 N⋅m (28 ± 3 ft-lb)
Master cylinder assembly and brake booster
Brake booster nut
14
± 2 N⋅m (122 ± 25 in-lb)
Brake fluid proportioning valve <Vehicles without ABS>
30
± 5 N⋅m (22 ± 4 ft-lb)
Brake master cylinder mounting nut
25
± 2 N⋅m (18 ± 2 ft-lb)
Rear disc brake
Brake hose connector bolt
30
± 4 N⋅m (22 ± 3 ft-lb)
Caliper bleeder
7.9
± 0.9 N⋅m (70 ± 8 in-lb)
Rear brake assembly mounting bolt
60
± 5 N⋅m (45 ± 3 ft-lb)
Rear brake pin (guide pin bolt)
44
± 5 N⋅m (32 ± 4 ft-lb)
Rear brake pin (lock pin bolt)
44
± 5 N⋅m (32 ± 4 ft-lb)
ITEM
SPECIFICATION
Master
cylinder
Type
Tandem type
I.D. mm (in)
25.4 (1.0)
Brake
booster
Type
Vacuum type, tandem
Effective dia. of power
cylinder mm (in)
205 + 230 (8 + 9)
Boosting ratio
6.5
Rear wheel hydraulic control method
Electronic brake-force distribution (EBD) <Vehicles with ABS>
Proportioning valves <Vehicles without ABS>
Front brakes Type
Floating caliper, 1 piston, ventilated disc
Disc effective dia
× thickness
mm (in)
222
× 26.0 (8.7 × 1.02) <2.4L engine>
241
× 26.0 (9.5 × 1.02) <3.8L engine>
Wheel cylinder I.D. mm (in)
60.33 (2.38)
Pad thickness mm (in)
10.0 (0.39)
Clearance adjustment
Automatic
SPECIFICATIONS
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BASIC BRAKE SYSTEM
35A-41
SERVICE SPECIFICATIONS
M1351000300477
LUBRICANTS
M1351000400429
Rear brakes
Type
Floating caliper, 1 piston, solid disc
Disc effective dia
× thickness
mm (in)
222
× 10 (8.7 × 0.39)
Wheel cylinder I.D. mm (in)
34.9 (1.38)
Pad thickness mm (in)
10.0 (0.39)
Clearance adjustment
Automatic
ITEM
SPECIFICATION
ITEM
STANDARD VALUE
LIMIT
Brake pedal height mm (in)
169.8
− 172.8 (6.69 −
6.80)
−
Brake pedal free play mm (in)
3
− 8 (0.12 − 0.31)
−
Brake pedal to floor board clearance mm (in)
110 (4.33) or more
−
Proportioning valve
output fluid pressure MPa
(psi) <Vehicles without
ABS>
Split point
3.68
− 4.17 (534 − 605)
−
When input fluid pressure
is 7.85 MPa (1,139 psi).
5.24
− 5.74 (760 − 833)
−
Proportioning valve output fluid pressure difference
between left and right MPa (psi)
−
0.5 (73)
Disc brake pad thickness mm (in)
10.0 (0.39)
Minimum 2.0 (0.08)
Disc brake disc thickness
mm (in)
Front
26.0 (1.02)
Minimum 24.4 (0.96)
Rear
10.0 (0.39)
Minimum 8.4 (0.33)
Disc brake disc run-out
mm (in)
Front
−
0.1 (0.0039)
Rear
−
0.04 (0.0016)
Disc brake drag force N
(lb)
Front
−2.4L engine
54 (12) or less
−
Front
−3.8L engine
64 (14) or less
−
Rear
54 (12) or less
−
Hub end play mm (in)
−
0.05 (0.002)
Brake booster push rod protruding length mm (in)
[When applying negative pressure of 66.7 kPa (19.7
inHg) to the brake booster]
10.28
− 10.52 (0.405 −
0.414)
−
ITEM
SPECIFIED LUBRICANT
Brake fluid
DOT3 or DOT4
Piston boot, piston seal
Repair kit grease
Front brake pin, rear brake pin (guide pin, lock pin)
NOTES
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