Mitsubishi Galant (2004+). Manual — part 1653

RADIATOR

TSB Revision

ENGINE COOLING

14-11

RADIATOR

REMOVAL AND INSTALLATION

M1141001500521

<2.4L ENGINE>

CAUTION

• Never replace the DOR radiator with the NON-DOR radiator. <Vehicles for California emission reg-

ulation>

• Never clean the DOR radiator with a high concentration of alkaline cleaner. <Vehicles for California

emission regulation>

Pre-removal Operation
• Engine Coolant Draining (Refer to

P.14-7

).

• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner

P.15-4

).

Post-installation Operation
• Air Cleaner Installation (Refer to GROUP 15

P.15-4

).

• Engine Coolant Refilling and Level Check (Refer to

P.14-7

).

AC306930

22 ± 4 N·m
16 ± 3 ft-lb

11 ± 2 N·m
98 ± 17 in-lb

8

7

7

6

1

11

2

3

10

10

8

8

14

16

5

15

17

13 12

9

AB

4

RADIATOR REMOVAL STEPS

1.

RADIATOR CONDENSER TANK
HOSE

<<A>>

>>A<<

2.

RADIATOR UPPER HOSE

<<A>>

>>A<<

3.

RADIATOR LOWER HOSE

4.

CONDENSER FAN MOTOR
CONNECTOR

5.

FAN MOTOR CONNECTOR

•

HOOD LATCH (REFER TO
GROUP 42, HOOD

P.42-8

).

6.

FRONT END STRUCTURE BAR

7.

UPPER INSULATOR

8.

CONDENSER BOLTS

9.

RADIATOR ASSEMBLY

10. LOWER INSULATOR
11. RADIATOR CONDENSER TANK

ASSEMBLY

12. SHROUD ASSEMBLY
13. RADIATOR

FAN MOTOR REMOVAL STEPS

1.

RADIATOR CONDENSER TANK
HOSE

<<A>>

>>A<<

2.

RADIATOR UPPER HOSE

4.

CONDENSER FAN MOTOR
CONNECTOR

5.

FAN MOTOR CONNECTOR

RADIATOR REMOVAL STEPS

RADIATOR

TSB Revision

ENGINE COOLING

14-12

11. RADIATOR CONDENSER TANK

ASSEMBLY

12. SHROUD ASSEMBLY
14. RADIATOR FAN
15. RADIATOR FAN MOTOR
16. CONDENSER FAN
17. CONDENSER FAN MOTOR

FAN MOTOR REMOVAL STEPS

RADIATOR CONDENSER TANK
REMOVAL STEPS

•

UNDER COVER (LH)

•

AIR INTAKE DUCT (REFER TO
GROUP 15, AIR CLEANER

P.15-4

).

1.

RADIATOR CONDENSER TANK
HOSE

4.

CONDENSER FAN MOTOR
CONNECTOR

5.

FAN MOTOR CONNECTOR

11. RADIATOR CONDENSER TANK

ASSEMBLY

RADIATOR

TSB Revision

ENGINE COOLING

14-13

<3.8L ENGINE>

Pre-removal Operation
• Engine Coolant Draining (Refer to

P.14-7

).

• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner

P.15-4

).

Post-installation Operation
• Air Cleaner Installation (Refer to GROUP 15

P.15-4

).

• Engine Coolant Refilling and Level Check (Refer to

P.14-7

).

• A/T Fluid Refilling and Level Check (Refer to GROUP 00,

Maintenance Service

P.00-50

).

AC306931

22 ± 4 N·m
16 ± 3 ft-lb

11 ± 2 N·m
98 ± 17 in-lb

9

8

8

7

1

12

2

3

11

11

9

9

17

15

6

18

20

16

14

10

AB

21

19

4

13

5

RADIATOR REMOVAL STEPS

1.

RADIATOR CONDENSER TANK
HOSE

<<A>>

>>A<<

2.

RADIATOR UPPER HOSE

<<A>>

>>A<<

3.

RADIATOR LOWER HOSE

<<B>>

4.

A/T OIL COOLER HOSE
CONNECTION

5.

CONDENSER FAN MOTOR
CONNECTOR

6.

FAN MOTOR CONNECTOR

•

HOOD LATCH (REFER TO
GROUP 42, HOOD

P.42-8

).

7.

FRONT END STRUCTURE BAR

8.

UPPER INSULATOR

9.

CONDENSER BOLTS

10. RADIATOR ASSEMBLY
11. LOWER INSULATOR
12. RADIATOR CONDENSER TANK

ASSEMBLY

<<B>>

13. A/T OIL COOLER HOSE
14. CONDENSER FAN SHROUD

ASSEMBLY

15. COOLING FAN SHROUD

ASSEMBLY

16. RADIATOR

FAN MOTOR REMOVAL STEPS

1.

RADIATOR CONDENSER TANK
HOSE

5.

CONDENSER FAN MOTOR
CONNECTOR

<<A>>

>>A<<

3.

RADIATOR UPPER HOSE

6.

FAN MOTOR CONNECTOR

12. RADIATOR CONDENSER TANK

ASSEMBLY

14. CONDENSER FAN SHROUD

ASSEMBLY

15. COOLING FAN SHROUD

ASSEMBLY

17. CONDENSER FAN
18. HEAT PROTECTOR
19. CONDENSER FAN MOTOR
20. COOLING FAN
21. COOLING FAN MOTOR

RADIATOR REMOVAL STEPS

RADIATOR

TSB Revision

ENGINE COOLING

14-14

REMOVAL SERVICE POINTS

.

<<A>> RADIATOR UPPER HOSE/RADIATOR LOWER HOSE
DISCONNECTION
Make mating marks on the radiator hose and the hose clamp.
Disconnect the radiator hose.

.

<<B>> A/T OIL COOLER HOSE REMOVAL
After removing the hose from the radiator, plug the hose and
the radiator nipple to prevent dust or foreign particles from get-
ting in.

INSTALLATION SERVICE POINT

.

>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE
CONNECTION
1. Insert each hose as far as the projection of the water inlet

fitting.

2. Align the mating marks on the radiator hose and hose

clamp, and then connect the radiator hose.

RADIATOR CONDENSER TANK
REMOVAL STEPS

•

UNDER COVER (LH)

•

AIR INTAKE DUCT (REFER TO
GROUP 15, AIR CLEANER

P.15-4

).

1.

RADIATOR CONDENSER TANK
HOSE

5.

CONDENSER FAN MOTOR
CONNECTOR

6.

FAN MOTOR CONNECTOR

12. RADIATOR CONDENSER TANK

ASSEMBLY

AC200641AB

MATING MARKS

AC200642

MATING
MARKS

PROJECTION

WATER OUTLET
FITTING

AB