Mitsubishi Galant (2004+). Manual — part 1627

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

TSB Revision

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-401

7. Place three old tires without wheels on top of the tire

secured to the air bag module, and secure all tires together
with ropes (four locations).

WARNING

•

Before deployment, check carefully to be sure that
no one is nearby.

•

The inflator will be quite hot immediately following
the deployment, so wait at least 30 minutes to
allow it to cool before attempting to handle it.
Although not poisonous, do not inhale gas from
air bag deployment. See Deployed Air Bag Module
and Operated Seat Belt Pre-tensioner Disposal
(Refer to

P.52B-403

) for post-deployment handling

instructions.

•

If the air bag fails to deploy, do not go near the
module.

8. At a location as far away from the air bag module as

possible, and from a shielded position, disconnect the two
connected wires from each other, and connect them to the
two terminals of the battery (which has been removed from
the vehicle) to deploy the air bag.

9. Discard the deployed air bag module as specified in

Deployed Air Bag Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to

P.52B-403

).

.

DEPLOYMENT OUTSIDE THE VEHICLE <Seat belt
pre-tensioner>

DANGER

Wait at least 60 seconds after disconnecting the bat-
tery cables before doing any further work (Refer to

P.52B-26

).

WARNING

•

Battery posts, terminals and related accessories
contain lead and lead compounds. WASH HANDS
AFTER HANDLING.

•

Operate the seat belt pre-tensioner in a wide, flat
area at least 6 meters (20 feet) away from obsta-
cles and other people.

•

Do not perform operation outside if a strong wind
is blowing. If there is a slight breeze, place the seat
belt pre-tensioner downwind from the battery.

1. Disconnect the negative (

−) and positive (+) battery cables

from the battery terminals, and then remove the battery from
the vehicle.

ACX00611

TIRES WITHOUT
WHEELS

DEPLOYMENT
WIRES

AB

ACX01315

DEPLOYMENT WIRES

AB

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

TSB Revision

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-402

WARNING

Store the seat belt pre-tensioner on a flat surface with
its operation surface facing up. Do not place anything
on top of them.

2. Remove the seat belt pre-tensioner from the vehicle (Refer

to

P.52B-380

).

3. Use a flat-tip screwdriver to unlock the harness side

connector locking button by withdrawing it toward you in two
stages.

4. Disconnect the D-22 or D-33 harness side connector.

5. Connect two wires, each 6 meters (20 feet) or longer, to the

two leads of special tool pre-tensioner adapter harness
(MB991885), and cover the connections with insulation
tape. The other ends of the two wires should be connected
to each other (short-circuited), to prevent sudden
unexpected operation of the seat belt pre-tensioner.

6. Connect the special tool pre-tensioner adapter harness

(MB991885), which the deployment wires is attached to, to
the seat belt pre-tensioner connector.

CAUTION

The adapter harness below the wheel should be loose. If it
is too tight, the reaction when the seat belt pre-tensioner
operates could damage the adapter harness.
7. Pass the thick wires through the hole on the seat belt

pre-tensioner bracket and secure them to the front (raised
part) of the wheel in two places.

8. Pull the seat belt out to the outside of the tire, and then place

one tire without a wheel on top.

AC103556

D-22 OR D-33
HARNESS SIDE
CONNECTOR
(2-PIN, BLACK)

LOCKING BUTTON

FLAT-TIP SCREW
DRIVER

D-22 OR D-33
SEAT BELT
PRE-TENSIONER
CONNECTOR
(2-PIN)

AR

AC103480

CONNECTION

DEPLOYMENT WIRES

MR991885

INSULATOR TAPE

6 m (20 ft)
LONG OR
MORE

AC

AC303963

TIRES
WITHOUT
WHEELS

AB

SEAT BELT

DEPLOYMENT
WIRES

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

TSB Revision

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-403

WARNING

•

Before operation, check carefully to be sure that
no one is nearby.

•

The inflator will be quite hot immediately following
the operation, so wait at least 30 minutes to allow
it to cool before attempting to handle it. Although
not poisonous, do not inhale gas from seat belt
pre-tensioner operation. See Deployed Air Bag
Module and Operated Seat Belt pre-tensioner Dis-
posal (Refer to

P.52B-403

) for post-operation han-

dling instructions.

•

If the seat belt pre-tensioner fails to operate, do
not go near the seat belt pre-tensioner.

9. At a location as far away from the air bag module as

possible, and from a shielded position, disconnect the two
connected wires from each other, and connect them to the
two terminals of the battery (which has been removed from
the vehicle) to operate the seat belt pre-tensioner.

10.Discard the operated seat belt pre-tensioner as specified in

Deployed Air Bag Module and Seat Belt pre-tensioner
Disposal (Refer to

P.52B-403

).

DEPLOYED AIR BAG MODULE AND OPERATED
SEAT BELT PRE-TENSIONER DISPOSAL

After deployment and operation, the air bag module and seat
belt pre-tensioner should be disposed of in the same manner
as any other scrap parts, adhering to local laws and/or legisla-
tion. Observe the following precautions during air bag or seat
belt pre-tensioner disposal:
1. The inflator will be quite hot immediately following

deployment, so wait at least 30 minutes to allow it cool
before attempting to handle it.

2. Do not put water or oil on the air bag after deployment or on

the seat belt pre-tensioner after operation.

WARNING

If after following these precautions, any material does
get into the eyes or on the skin, immediately rinse the
affected area with a large amount of clean water. If
any irritation develops, seek medical attention.

3. There may be material on the deployed air bag module or

the operated seat belt pre-tensioner, that could irritate the
eye and/or skin. Wear gloves and safety glasses when
handling a deployed air bag module or the operated seat
belt pre-tensioner.

AC004294 AB

<SEAT BELT PRE-TENSIONER>

DEPLOYMENT
WIRES

VEHICLE BATTERY

SPECIFICATIONS

TSB Revision

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-404

4. Tightly seal the air bag module and seat belt pre-tensioner in

a strong plastic bag for disposal.

5. Be sure to always wash your hands after completing this

operation.

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M1524004900299

ACX00613 AI

STRONG
PLASTIC
BAG

AIR BAG
MODULE

ITEM

SPECIFICATION

Air bag module(s) and clock spring
Steering wheel dynamic damper mouthing bolt

3.9

± 0.9 N⋅m (35 ± 8 in-lb)

Steering wheel nut

41

± 8 N⋅m (30 ± 6 ft-lb)

Clock spring screw

0.69

± 0.15 N⋅m (6 ± 1 in-lb)

Torx screw

9.0

± 2.0 N⋅m (80 ± 17 in-lb)

Front impact sensor
Front impact sensor nut

7.5

± 2.5 N⋅m (67 ± 22 in-lb)

Seat belts with pre-tensioner
Seat belt lower anchor bolt

44

± 10 N⋅m (33 ± 7 ft-lb)

Seat belt shoulder anchor bolt

44

± 10 N⋅m (33 ± 7 ft-lb)

Seat belt with pre-tensioner mounting bolt

44

± 10 N⋅m (33 ± 7 ft-lb)

Seat slide sensor
Seat slide sensor mounting bolt

5.0

± 1.0 N⋅m (44 ± 9 in-lb)

Side impact sensor
Side impact sensor nut

7.5

± 2.5 N⋅m (67 ± 22 in-lb)

SRS control unit (SRS-ECU)
SRS-ECU mounting bolt

7.5

± 2.5 N⋅m (67 ± 22 in-lb)