Mitsubishi Galant (2004+). Manual — part 595
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-69
GENERAL SPECIFICATIONS
M1113000200531
Oil filter bracket bolt
19
± 3 N⋅m (14 ± 2 ft-lb)
Oil filter other than MITSUBISHI genuine filter p/n MD356000
17
± 3 N⋅m (13 ± 1 ft-lb)
Oil filter part number MD356000
14
± 2 N⋅m (124 ± 17 in-lb)
Oil pan bolt
9.0
± 3.0 N⋅m (80 ± 26 in-lb)
Oil pump cover bolt
17
± 1 N⋅m (12 ± 1 ft-lb)
Oil pump cover screw
10
± 2 N⋅m (89 ± 17 in-lb)
Oil screen bolt
19
± 3 N⋅m (14 ± 2 ft-lb)
Plug
23
± 3 N⋅m (17 ± 2 ft-lb)
Relief plug
44
± 5 N⋅m (33 ± 3 ft-lb)
Piston and connecting rod
Connecting rod cap nut
20
± 2 N⋅m (15 ± 1 ft-lb) → +90° to
94
°
Crankshaft and cylinder block
Bearing cap bolt
25
± 2 N⋅m (18 ± 1 ft-lb) → +90°
Block heater bolt
2.6
± 0.2 N⋅m (23 ± 1 in-lb)
Bell housing cover bolt
9.0
± 1.0 N⋅m (80 ± 8 in-lb)
Drive plate bolt
132
± 5 N⋅m (98 ± 3 ft-lb)
Oil seal case bolt
11
± 1 N⋅m (98 ± 8 in-lb)
Rear plate bolt
11
± 1 N⋅m (98 ± 8 in-lb)
ITEM
SPECIFICATION
DESCRIPTION
SPECIFICATION
Type
In-line OHV, SOHC
Number of cylinders
4
Combustion chamber
Pent roof type
Total displacement cm
3
(cu. in)
2,378 (145.1)
Cylinder bore mm (in)
87 (3.43)
Piston stroke mm (in)
100 (3.94)
Compression ratio
9.5
Valve timing
Intake valve
Opens (BTDC)
10
° <Low speed cam A>
12
° <Low speed cam B>
24
° <High speed cam>
Closes (ABDC)
42
° <Low speed cam A>
44
° <Low speed cam B>
68
° <High speed cam>
Exhaust valve
Opens (BBDC)
58
°
Closes (ATDC)
18
°
Lubrication system
Pressure feed, full-flow filtration
Oil pump type
Involute gear type
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-70
SERVICE SPECIFICATIONS
M1113000300561
ITEM
STANDARD VALUE
LIMIT
Timing belt
Auto tensioner rod length mm (in)
3.8
− 4.5 (0.15 − 0.18) −
Auto-tensioner rod projection length mm (in)
12 (0.5)
−
Auto-tensioner rod pushed-in amount [When pushed with a
force of 98
− 196 N (22 − 44 lb)] mm (in)
1.0 (0.03) or less
−
Valve clearance mm (in)
<Vehicles for CALIFORNIA
emission>
Intake
0.11 (0.004)
−
Exhaust
0.22 (0.009)
−
Valve clearance mm (in)
<Vehicles for except CALIFORNIA
emission>
Intake
0.11 (0.004)
−
Exhaust
0.21 (0.008)
−
Rocker arms and camshaft
Camshaft cam height mm (in)
Intake
Low speed
cam A
33.84 (1.332)
Minimum 33.34
(1.313)
Low speed
cam B
37.35 (1.471)
Minimum 36.85
(1.451)
High speed
cam
37.21 (1.465)
Minimum 36.71
(1.445)
Exhaust
37.86 (1.491)
Minimum 37.36
(1.471)
Camshaft journal outside diameter mm (in)
45 (1.8)
−
Cylinder head and valves
Cylinder head flatness of gasket surface mm (in)
Less than 0.03 (0.001) 0.2 (0.007)
Cylinder head grinding limit of gasket surface mm (in) (Total
resurfacing depth of cylinder head and cylinder block)
−
0.2 (0.007)
Cylinder head overall height mm (in)
120 (4.7)
−
Cylinder head bolt shank length mm (in)
−
99.4 (3.91)
Valve thickness of valve head
(margin) mm (in)
Intake
1.0 (0.03)
Minimum 0.5 (0.02)
Exhaust
1.2 (0.04)
Minimum 0.7 (0.03)
Valve overall height mm (in)
Intake
111.33 (4.383)
Minimum 110.83
(4.363)
Exhaust
113.54 (4.470)
Minimum 113.04
(4.450)
Valve stem outside diameter mm (in)
6.0 (0.24)
−
Valve thickness to valve guide
clearance mm (in)
Intake
0.02
− 0.04
(0.0008
− 0.0016)
0.10 (0.003)
Exhaust
0.04
− 0.06
(0.0016
− 0.0024)
0.15 (0.005)
Valve face angle mm (in)
43.5
° − 44°
−
Valve spring free length mm (in)
Intake
54.8 (2.16)
Minimum 53.8 (2.12)
Exhaust
56.1 (2.21)
Minimum 55.1 (2.17)
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-71
Valve spring load/installed height N (lb)/mm (in)
267 (60)/44.2 (1.74)
−
Valve spring out-of-squareness
2
° or less
4
°
Valve seat valve contact width mm (in)
0.9
− 1.3
(0.04
− 0.05)
−
Valve guide inside diameter mm (in)
6.0 (0.24)
−
Valve guide projection from cylinder head upper surface
mm (in)
14.0 (0.55)
−
Valve stem projection mm (in)
Intake
48.33 (1.903)
48.83 (1.922)
Exhaust
48.34 (1.903)
48.84 (1.922)
Oversize rework dimensions of
valve guide hole mm (in)
0.05 oversize diameter 11.05
− 11.07
(0.4350
− 0.4358)
−
0.25 oversize diameter 11.25
− 11.27
(0.4429
− 0.4437)
−
0.50 oversize diameter 11.50
− 11.52
(0.4528
− 0.4535)
−
Intake oversize rework dimensions
of valve seat hole mm (in)
0.3 oversize diameter
35.30
− 35.33
(1.3898
− 1.3909)
−
0.6 oversize diameter
35.60
− 35.63
(1.4016
− 1.4028)
−
Exhaust oversize rework
dimensions of valve seat hole
mm (in)
0.3 oversize diameter
33.30
− 33.33
(1.3110
− 1.3122)
−
0.6 oversize diameter
33.60
− 33.63
(1.3228
− 1.3240)
−
Oil pan and oil pump
Oil pump side clearance mm (in)
Drive gear
0.08
− 0.14
(0.0031
− 0.0055)
−
Driven gear
0.06
− 0.12
(0.0024
− 0.0047)
−
Oil pressure at curb idle speed kPa (psi)
[Oil temperature is 75 to 90
°C (167 to 194°F)]
78 (11.4) or more
−
Piston and connecting rod
Piston outside diameter mm (in)
87 (3.43)
−
Piston ring side clearance mm (in) No. 1
0.03
− 0.07
(0.0012
− 0.0028)
0.1 (0.003)
No. 2
0.02
− 0.06
(0.0008
− 0.0023)
0.1 (0.003)
Piston ring end gap mm (in)
No. 1
0.15
− 0.30
(0.006
− 0.012)
0.8 (0.03)
No. 2
0.28
− 0.43
(0.011
− 0.017)
0.8 (0.03)
Oil ring side rail
0.10
− 0.40
(0.004
− 0.016)
1.0 (0.03)
Piston pin outside diameter mm (in)
22.0 (0.87)
−
ITEM
STANDARD VALUE
LIMIT
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-72
SEALANTS
M1113000500509
Piston pin press-in load N (lb) (Room temperature)
7,350
− 17,200
(1,653
− 3,866)
−
Crankshaft pin oil clearance mm (in)
0.02
− 0.05
(0.0008
− 0.0019)
0.1 (0.003)
Connecting rod big end side clearance mm (in)
0.10
− 0.25
(0.004
− 0.009)
0.4 (0.015)
Crankshaft and cylinder block
Crankshaft end play mm (in)
0.05
− 0.25
(0.002
− 0.009)
0.40 (0.015)
Crankshaft journal outside diameter mm (in)
57.0 (2.24)
−
Crankshaft pin outside diameter mm (in)
45.0 (1.77)
−
Crankshaft journal oil clearance mm (in)
0.02
− 0.04
(0.0008
− 0.0015)
0.1 (0.003)
Bearing cap bolt shank length mm (in)
−
71.1 (2.79)
Piston to cylinder clearance mm (in)
0.02
− 0.04
(0.0008
− 0.0015)
−
Cylinder block flatness of gasket surface mm (in)
0.05 (0.002)
0.1 (0.003)
Cylinder block grinding limit of gasket surface mm (in) [Total
resurfacing depth of both cylinder head and cylinder block]
−
0.2 (0.007)
Cylinder block overall height mm (in)
284 (11.2)
−
Cylinder block inside diameter mm (in)
87.0 (3.43)
−
Cylindricity mm (in)
0.01 (0.0003)
−
ITEM
STANDARD VALUE
LIMIT
ITEM
SPECIFIED SEALANT
QUANTITY
Camshaft position sensor support
3M
AAD Part No. 8672 or equivalent
As required
Engine support bracket seal bolt
3M
AAD Part No. 8672 or equivalent
As required
Thermostat housing
MITSUBISHI genuine part No. MD970389 or
equivalent
As required
Thermostat housing seal bolt
3M
AAD Part No. 8672 or equivalent
As required
Water outlet fitting
MITSUBISHI genuine part No. MD970389 or
equivalent
As required
Engine coolant temperature sensor
3M
AAD part No. 8731 or equivalent
As required
Engine oil pressure switch
3M
AAD Part No. 8672 or equivalent
As required
Oil pan
MITSUBISHI genuine part No. MD970389 or
equivalent
As required
Oil seal case
MITSUBISHI genuine part No. MD970389 or
equivalent
As required
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст