Mitsubishi Galant (2004+). Manual — part 554

ON-VEHICLE SERVICE

TSB Revision

REAR AXLE

27-5

REAR HUB ROTARY-SLIDING RESISTANCE
CHECK

M1271001100266

1. Remove the caliper assembly, and suspend the caliper

assembly with a wire and remove the brake disc.

2. Turn the hub a few times to seat the bearing.
3. Wind a rope around the hub bolt and turn the hub by pulling

at a 90 degree angle with a spring balance. Measure to
determine whether or not the rotary-sliding resistance of the
rear hub is within the limit value.

Limit: 24 N (5.4 pounds)

4. If the rotary

−sliding resistance exceeds the limit value,

replace the rear hub assembly.

5. After having finished the inspection, install the brake disc,

caliper assembly and tighten the caliper assembly mounting
bolts to the specified torque.

Tightening torque: 60

± 5 N⋅m (45 ± 3 ft-lb)

HUB BOLT REPLACEMENT

M1271001000270

Required Special Tools:

• MB990767: End Yoke Holder

• MB991618: Hub Bolt Remover

1. Remove the caliper assembly, and suspend the caliper

assembly with a wire and remove the brake disc.

2. Use special tool MB991618 to remove the hub bolts.

3. Install the plain washer to the new hub bolt, and install the

bolt with a nut while holding the hub with special tool
MB990767.

4. Install the brake disc, caliper assembly and tighten the

caliper assembly mounting bolts to the specified torque.

Tightening torque: 60

± 5 N⋅m (45 ± 3 ft-lb)

AC205870

AC302114

MB991618

AE

HUB BOLT

AC205872

MB990767

AB

PLAIN
WASHER

REAR AXLE HUB ASSEMBLY

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REAR AXLE

27-6

REAR AXLE HUB ASSEMBLY

REMOVAL AND INSTALLATION

M1271002000411

CAUTION

• For vehicles with ABS, be careful not to strike the pole piece at the tip of the rear wheel speed sen-

sor with tools during servicing work.

• The rear hub assembly should not be dismantled.

REMOVAL SERVICE POINT

.

<<A>> CALIPER ASSEMBLY REMOVAL
Secure the removed caliper assembly with wire, etc.

.

<<B>> BRAKE DISC REMOVAL
If the brake disc is seized, install M8

× 1.25 bolts as shown, and

remove the disc by tightening the bolts evenly and gradually.

.

AC305548

1

3

6

4

60 ± 5 N·m
45 ± 3 ft-lb

73 ± 7 N·m
54 ± 5 ft-lb

AB

5

2

REMOVAL STEPS

1.

REAR WHEEL SPEED SENSOR
<VEHICLES WITH ABS>

2.

BRAKE HOSE CLAMP BOLT

<<A>>

3.

CALIPER ASSEMBLY

<<B>>

4.

BRAKE DISC

5.

PLUG

<<C>>

6.

REAR HUB ASSEMBLY

REMOVAL STEPS (Continued)

AC205986

AB

BOLTS
(M8 × 1.25)

REAR AXLE HUB ASSEMBLY

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REAR AXLE

27-7

<<C>> REAR HUB ASSEMBLY REMOVAL
Insert a flat-tipped screwdriver into the mounting holes of
knuckle hub to prevent the rear brake shoe and backing plate
from falling down after the rear hub assembly has been
removed from the knuckle.

INSPECTION

M1271002100270

• Check the ABS rotor for chipped teeth.

AC305547AB

SCREW-
DRIVERS

AC305554 AB

OIL SEALS

ABS ROTOR

KNUCKLE

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REAR AXLE

27-8

KNUCKLE

REMOVAL AND INSTALLATION

M1271003000191

CAUTION

*

: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on

the ground in the unladen condition.

Required Special Tool:
MB991897: Ball Joint Remover

Pre-removal Operation
• Rear Axle Hub Assembly Removal (Refer to

P.27-6

).

• Parking Brake Assembly Removal (Refer to GROUP 36,

Parking Brake Lining and Drum

P.36-8

).

Post-installation Operation
• Check the ball joint dust cover for cracks or damage by

pushing it with your finger.

• Parking Brake Assembly Installation (Refer to GROUP

36, Parking Brake Lining and Drum

P.36-8

).

• Rear Axle Hub Assembly Installation (Refer to

P.27-6

).

AC308327

N

66 ± 6 N·m
49 ± 4 ft-lb

4

2

3

5

6

1

N

N

N

113 ± 12 N·m*
83 ± 9 ft-lb*

113 ± 12 N·m*
83 ± 9 ft-lb*

113 ± 12 N·m*
83 ± 9 ft-lb*

100 ± 10 N·m
74 ± 7 ft-lb

AB

7

REMOVAL STEPS

1.

SELF LOCKING NUT (TRAILING
ARM CONNECTION)

<<A>>

2.

SELF LOCKING NUT (TOE
CONTROL ARM CONNECTION)

3.

SHOCK ABSORBER
CONNECTION

4.

SELF LOCKING NUT (LOWER
ARM CONNECTION)

5.

SELF LOCKING NUT (UPPER
ARM CONNECTION)

6.

KNUCKLE

7.

UPPER ARM STOPPER

REMOVAL STEPS (Continued)