Mitsubishi Galant (2004+). Manual — part 1433

POWER STEERING GEAR BOX AND LINKAGE

TSB Revision

POWER STEERING

37A-41

DISASSEMBLY AND ASSEMBLY

M1372011100223

AC307593

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STEERING GEAR SEAL KIT

NOTE
*: Return the rack support cover - 10˚.

AB

35

59 ± 10 N·m
44 ± 7 ft-lb

22 ± 4 N·m
16 ± 3 ft-lb

13 ± 3 N·m
116 ± 26 in-lb

12 ± 2 N·m*
107 ± 17 in-lb*

25 ± 4 N·m
18 ± 3 ft-lb

84 ± 14 N·m
62 ± 10 ft-lb

52 ± 2 N·m
38 ± 2 ft-lb

59 ± 10 N·m
44 ± 7 ft-lb

13 ± 3 N·m
116 ± 26 in-lb

DISASSEMBLY STEPS

1.

P/S OIL FEED TUBE ASSEMBLY

2.

STEERING GEAR INNER O-RING

>>P<<

3.

STEERING GEAR NUT (TIE ROD
END JAM NUT)

>>P<<

4.

TIE ROD END ASSEMBLY

5.

STEERING GEAR INNER CLIP

>>O<<

6.

STEERING GEAR BAND (BELLOWS
BAND)

7.

STEERING GEAR BELLOWS

<<A>> >>N<<

8.

STEERING TIE ROD

<<A>> >>N<<

9.

STEERING GEAR WASHER (TAB
WASHER)

>>M<<

•

TOTAL PINION TORQUE
ADJUSTMENT

>>L<<

10.

STEERING GEAR INNER NUT (JAM
NUT)

<<B>> >>L<<

11.

STEERING GEAR RACK SUPPORT
COVER

12.

STEERING GEAR RACK SUPPORT
SPRING

13.

STEERING GEAR RACK SUPPORT

>>K<<

14.

STEERING GEAR PLUG (END
PLUG)

15.

STEERING GEAR INNER NUT

16.

VALVE ASSEMBLY

<<C>> >>J<<

17.

OIL SEAL

<<C>>

18.

PINION AND VALVE ASSEMBLY

<<D>> >>I<<

19.

SEAL RING

<<E>> >>H<<

20.

SPECIAL BEARING

<<E>> >>H<<

21.

OIL SEAL

22.

VALVE HOUSING

<<F>> >>G<<

23.

STEERING GEAR PISTON CLIP
(CIRCLIP)

24.

STEERING GEAR RACK STOPPER

>>F<<

25.

STEERING GEAR BUSHING (RACK
BUSHING)

<<G>> >>E<<

26.

STEERING GEAR RACK

>>D<<

27.

O-RING

<<H>> >>D<<

28.

OIL SEAL

29.

PISTON RING

30.

O-RING

<<I>> >>C<<

31.

STEERING GEAR PINION BEARING
(BALL BEARING)

DISASSEMBLY STEPS (Continued)

POWER STEERING GEAR BOX AND LINKAGE

TSB Revision

POWER STEERING

37A-42

Required Special Tools:

• MB990927: Installer Adapter

• MB990938: Bar (Snap-in type)

• MB990939: Brass Bar

• MB990996: Lower Arm Bushing Arbor

• MB991006: Preload Socket

• MB991120: Needle Bearing Puller

• MB991152: Dust Cover Installer

• MB991197: Bar (Long type)

• MB991199: Oil Seal Installer

• MB991202: Oil Seal and Bearing Installer

• MB991203: Oil Seal and Bearing Installer

• MB991204: Torque Wrench Socket

• MB991213: Rack Installer

• MB991317: Seal Ring Installer

• MB991561: Boot Band Crimping Tool

• MD998812: Installer Cap

• MD998813: Installer 100

• MD998822: Installer Adapter

• MD998368: Bearing Installer

• MD999569: Camshaft Oil Seal Installer

<<J>> >>C<<

32.

STEERING GEAR PINION SHAFT
UPPER BEARING (NEEDLE
ROLLER BEARING)

<<K>> >>B<<

33.

OIL SEAL

34.

STEERING GEAR CUSHION

<<L>> >>A<<

35.

STEERING GEAR BUSHING

36.

RACK HOUSING

DISASSEMBLY STEPS (Continued)

POWER STEERING GEAR BOX AND LINKAGE

TSB Revision

POWER STEERING

37A-43

LUBRICATION AND SEALING POINTS

AC307346 AC

GREASE: SILICONE GREASE

SEALANT:
3M

TM

AAD PART NO. 8661,

8663, 8672, 8678, 8679 OR
EQUIVALENT

FLUID:
GENUINE MITSUBISHI POWER
STEERING FLUID

FLUID:
GENUINE MITSUBISHI
POWER STEERING FLUID

FLUID:
GENUINE MITSUBISHI POWER
STEERING FLUID

FLUID:
GENUINE MITSUBISHI
POWER STEERING FLUID

FLUID:
GENUINE MITSUBISHI
POWER STEERING FLUID

POWER STEERING GEAR BOX AND LINKAGE

TSB Revision

POWER STEERING

37A-44

DISASSEMBLY SERVICE POINTS

.

<<A>> STEERING TIE ROD/STEERING GEAR WASHER
(TAB WASHER) REMOVAL
Unstake the tab washer which secures the tie rod and rack with
a chisel.

.

<<B>> STEERING GEAR RACK SUPPORT COVER
REMOVAL
Using special tool MB991204, remove the rack support cover
from the gear box.

.

<<C>> OIL SEAL/PINION AND VALVE ASSEMBLY
REMOVAL
Using a plastic hammer, gently tap the pinion to remove it.

.

AC001001AB

TAB WASHER

ACX01142AB

MB991204

ACX01143 AB