Mitsubishi Galant (2004+). Manual — part 560

WINDOW GLASS

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BODY

42-19

>>B<<WINDSHIELD INSTALLATION
1. When replacing the windshield, temporarily set the

windshield against the body, and place a mating mark on the
windshield and body.

CAUTION

• The primer strengthens the adhesive, so be sure to

apply it evenly around the entire circumference. How-
ever, a too thick application will weaken the adhesive.

• Do not touch the coated surface.
• Do not apply the primer on the remaining adhesive

because of weakening the adhesive.

2. Soak a sponge in the primer, and apply evenly to the

windshield and the body in the specified places.

3. Allow the windshield to dry for at least three minutes after

applying primer.

4. Fill a sealant gun with adhesive. Then apply the adhesive

evenly around the windshield within 30 minutes after
applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a V shape
to simplify adhesive application.

5. Align the mating marks on the windshield and the body, and

lightly press the windshield evenly so that it adheres
completely.

6. Use a spatula or similar tool to remove any excessive

adhesive. Clean the surface with 3M

AAD Part number

8906 or equivalent. Avoid moving the vehicle until the
adhesive sets.

CAUTION

• Do not move the vehicle unless absolutely necessary.
• When testing for water leakage, do not apply strong

water pressure.

7. Wait 30 minutes or more, and then test for water leakage.

ACX00480

10 mm

(0.4 in)

15 mm

(0.6 in)

AB

WINDOW GLASS

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BODY

42-20

REAR WINDOW GLASS

REMOVAL AND INSTALLATION

M1422001600122

Required Special Tool:

• MB990480: Glass Holder

Pre-removal and Post-installation Operation
• Roof Drip Moulding Removal and Installation (Refer to

GROUP 51, Garnishes and Moulding

P.51-6

.)

• Rear Pillar Trim and Rear Shelf Trim Removal and Instal-

lation (Refer to GROUP 52A, Trims

P.52A-10

.)

AC305560

AB

N

N

N

N

1

2

N

2

3

4

5

AC306513

AC306005

AC306006

AC306007

AC306008

ADHESIVE: 3M™ AAD PART NO. 8609 SUPER FAST URETHANE AND 3M™ AAD PART NO. 8608 SUPER FAST
URETHANE PRIMER OR EQUIVALENT

AB

SECTION A – A

SECTION C – C

SECTION B – B

UNITS: mm (in)

1

A

A

C

C

B

B

SEAL LINE

CENTER

SEAL LINE

CERAMIC LINE

3

16 (0.63)

16 (0.63)

16 (0.63)

15.5 (0.610)

15.5

(0.610)

PRIMER

1

2

1

11.5 (0.453)

SEAL LINE

CENTER

PRIMER

5

1

SEAL LINE CENTER

PRIMER

REMOVAL STEPS

<<A>> >>B<<

1. REAR WINDOW GLASS

>>A<<

2. REAR WINDOW SIDE MOLDING

>>A<<

3. REAR WINDOW UPPER MOLDING

>>A<<

4. GLASS STOPPER

>>A<<

5. REAR WINDOW SPACER

WINDOW GLASS

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BODY

42-21

REMOVAL SERVICE POINT

.

<<A>> REAR WINDOW GLASS REMOVAL
Remove the rear window glass using the same procedure as
for the windshield. (Refer to

P.42-15

.)

INSTALLATION SERVICE POINTS

.

>>A<< REAR WINDOW SPACER/GLASS STOPPER/REAR
WINDOW UPPER MOLDING/REAR WINDOW SIDE MOLD-
ING INSTALLATION

CAUTION

Leave the degreased parts for 3 or more minutes to dry
well, before starting on the next step. Do not touch the
degreased parts.
1. Use 3M

 AAD Part number 8906 or equivalent. to degrease

the inside and outside edges of the rear window glass and
the surface of the body flange.

WINDOW GLASS

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BODY

42-22

2. Install the rear window spacer and glass stopper to the

specified positions so that there are no adrift or bent
surfaces inside the rear window glass.

3. Install the rear window upper molding and side molding to

the rear window glass.

.

>>B<< REAR WINDOW GLASS INSTALLATION
Install the rear window glass in the same way as for the wind-
shield installation (Refer to

P.42-15

).

AC306514

AC306009

AC306012

AC107207

AC306011

REAR WINDOW GLASS SPACER, GLASS STOPPER AND REAR WINDOW GLASS MOLDING
INSTALLATION POSITION

GLASS STOPPER

GLASS END LINE

ALIGN THE GLASS STOPPER END
WITH THE REAR WINDOW GLASS MARK.

REAR WINDOW GLASS

21.5 ± 0.5 (0.846 ± 0.020)

CERAMIC END

LINE

UNITS: mm (in)

AB

GLASS END
LINE

REAR WINDOW
GLASS SPACER

GLASS END
LINE

REAR WINDOW GLASS
UPPER MOLDING

37 ± 3 (1.5 ± 0.12)

CERAMIC LINE

CERAMIC END LINE

CERAMIC END LINE

2.5 ± 2.5

(0.984 ± 0.984)

2 ± 1

(0.08 ± 0.04)