Mitsubishi Galant (2004+). Manual — part 606
OIL PAN AND OIL PUMP
TSB Revision
ENGINE OVERHAUL <3.8L ENGINE>
11D-41
3. Using special tool MD998717, press-fit the oil seal into the
oil pump case.
.
>>D<< OIL FILTER INSTALLATION
1. Clean the installation surface of the filter bracket.
2. Apply engine oil to the O-ring of the oil filter.
3. Install the oil filter to the bracket and tighten it to the
specified torque.
Tightening torque: 14
± 2 N⋅m (122 ± 17 in-lb)
4. If no torque wrench can be used for tightening, use the
following procedure.
(1) Screw in the oil filter until its O-ring contacts the oil filter
bracket.
(2) Tighten the oil filter 1 turn.
.
>>E<< OIL PRESSURE SWITCH INSTALLATION
CAUTION
Be careful not to block the oil passage with sealant.
1. Apply 3M
AAD Part number 8672 or equivalent to the
thread of oil pressure switch.
2. Tighten the oil pressure switch together with the oil filter
bracket to the specified torque, using special tool
MD998054.
Tightening torque: 10
± 2 N⋅m (87 ± 17 in-lb)
.
AKX00660
MD998717
AB
AKX00692
BRACKET
SIDE
AB
AKX00688
AK204037AB
MD998054
OIL PAN AND OIL PUMP
TSB Revision
ENGINE OVERHAUL <3.8L ENGINE>
11D-42
>>F<< OIL PAN, UPPER INSTALLATION
1. Clean both gasket surfaces of the upper oil pan and cylinder
block.
2. Apply a 4 mm (0.2 inch) diameter bead of sealant
(Mitsubishi Genuine Parts number MD970389 or equivalent)
to the upper oil pan.
Apply sealant as indicated by the broken line in the
illustration; the grooves must be traced and the bolt holes
must be surrounded with a bead of sealant.
CAUTION
When installing the upper oil pan, be sure not to expel the
sealant from the oil pan flange at portion A in the illustra-
tion.
3. Install the oil pan to the bottom of the cylinder block.
NOTE: Be sure to install the oil pan quickly while the sealant
is wet (within 15 minutes).
4. Tighten the upper oil pan bolts in the sequence shown.
Tightening torque: 9.0
± 3.0 N⋅m (80 ± 26 in-lb)
NOTE: After installation, keep the sealed area away from
the oil and coolant for approximately one hour.
.
AK304451
GROOVE
BOLT HOLE
A
AB
AK304450
9
1
4
5
8
12
17
16
11 7
3
2
10 15
14
13
AB
6
OIL PAN AND OIL PUMP
TSB Revision
ENGINE OVERHAUL <3.8L ENGINE>
11D-43
>>G<< OIL PAN, LOWER INSTALLATION
1. Clean both gasket surfaces of the upper and lower oil pans.
2. Apply a 4 mm (0.2 inch) diameter bead of sealant
(Mitsubishi Genuine Parts number MD970389 or equivalent)
to the lower oil pan.
Apply sealant as indicted by the broken line in the
illustration; the grooves must be traced and the bolt holes
must be surrounded with a bead of sealant.
3. Install the lower oil pan to the upper oil pan.
NOTE: Be sure to install the oil pan quickly while the sealant
is wet (within 15 minutes).
4. Tighten the lower oil pan bolts in the sequence shown.
Tightening torque: 11
± 1 N⋅m (95 ± 9 in-lb)
NOTE: After installation, keep the sealed area away from oil
for approximately one hour.
.
AK302911AB
GROOVE
BOLT HOLE
AK204036AB
4
7
3
1
5
8
6
2
OIL PAN AND OIL PUMP
TSB Revision
ENGINE OVERHAUL <3.8L ENGINE>
11D-44
>>H<< DRAIN PLUG GASKET INSTALLATION
CAUTION
If the gasket is installed in the wrong direction, oil leaks
will occur.
Install the drain plug gasket in the direction shown.
INSPECTION
M1113008200171
.
OIL PUMP
1. Check the tip clearance.
Standard value: 0.06
− 0.18 mm (0.003 − 0.007 inch)
2. Check the side clearance.
Standard value: 0.04
− 0.10 mm (0.002 − 0.003 inch)
AKX00726
DRAIN PLUG
OIL PAN
SIDE
GASKET
OIL PAN
AB
AKX00743
AKX00744
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