Mitsubishi Galant (2004+). Manual — part 685
AUTOMATIC TRANSAXLE DIAGNOSIS
TSB Revision
AUTOMATIC TRANSAXLE
23A-291
STEP 4. Replace the oil pump.
(1) Remove the transaxle.
(2) Replace the oil pump (Oil pump cannot be repaired). Refer
to GROUP 23B, Transaxle
. Then check the
symptom.
Q: Is the symptom eliminated?
YES : The procedure is complete.
NO : Go to Step 5.
STEP 5. Replace the PCM.
Q: Is the symptom eliminated?
YES : The procedure is complete.
NO : Start over at Step 1.
INSPECTION PROCEDURE 5: Engine Stalls when Moving Selector Lever from "N" to "D" or "N" to "R"
.
COMMENT
If the engine stalls when the selector lever is shifted
from "N" to "D" or "R" range while the engine is idling,
the cause is probably a malfunction of the engine
system, torque converter clutch solenoid valve, valve
body or torque converter (torque converter clutch
malfunction).
.
TROUBLESHOOTING HINTS (The most likely
causes for this condition:)
• Malfunction of the engine system
• Malfunction of the torque converter clutch sole-
noid
• Malfunction of the valve body
• Malfunction of the torque converter (Malfunction
of the torque converter clutch)
• Malfunction of the PCM
DIAGNOSIS
STEP 1. Check the engine system.
Refer to GROUP 13A <2.4L Engine>, Diagnosis
− Trouble
Symptom Chart
− When the engine is hot, it stalls at idle
.
Refer to GROUP 13B <3.8L Engine>, Diagnosis
− Trouble
Symptom Chart
− When the engine is hot, it stalls at idle
.
Q: Is the inspection result good?
YES : Go to Step 2.
NO : Repair or replace the engine components.
AC001858
AUTOMATIC TRANSAXLE DIAGNOSIS
TSB Revision
AUTOMATIC TRANSAXLE
23A-292
STEP 2. Replace the torque converter clutch solenoid
valve.
Replace the torque converter clutch solenoid valve. Refer to
GROUP 23B, Valve Body
. Then check the symptom.
Q: Is the symptom eliminated?
YES : The procedure is complete.
NO : Go to Step 3.
STEP 3. Disassemble and clean the valve body.
Check the O-ring installation bolts for looseness and valve
body for damage. Repair or replace the faulty parts. Refer to
GROUP 23B, Valve Body
.
Replace the valve body assembly if the damages are thought
to be irreparable. Then check the symptom.
Q: Is the repair possible and the symptom eliminated?
YES : The procedure is complete.
NO : Go to Step 4.
STEP 4. Replace the torque converter assembly.
(1) Remove the transaxle.
(2) Replace the torque converter assembly. Refer to GROUP
23B, Transaxle
. Then check the symptom.
Q: Is the symptom eliminated?
YES : The procedure is complete.
NO : Go to Step 5.
STEP 5. Replace the PCM.
Q: Is the symptom eliminated?
YES : The procedure is complete.
NO : Start over at Step 1.
AC001866
AC001860 AB
VALVE
BODY
ASSEMBLY
AC001857
AUTOMATIC TRANSAXLE DIAGNOSIS
TSB Revision
AUTOMATIC TRANSAXLE
23A-293
INSPECTION PROCEDURE 6: Shift Shock when Shifting from "N" to "D" and Long Delay
.
COMMENT
If abnormal shock or delay of two seconds or more
occurs when the selector lever is shifted from "N" to
"D" range while the engine is idling, the cause is
probably abnormal underdrive clutch pressure or a
malfunction of the underdrive clutch, valve body or
TP sensor.
.
TROUBLESHOOTING HINTS (The most likely
causes for this condition:)
• Abnormal underdrive clutch pressure
• Malfunction of the underdrive solenoid valve
• Malfunction of the underdrive clutch
• Malfunction of the valve body
• Malfunction of the TP sensor
• Malfunction of the PCM
DIAGNOSIS
Required Special Tool:
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: MUT-III USB Cable
• MB991910: MUT-III Main Harness A
STEP 1. Using scan tool MB991958, check actuator test
item 02: Underdrive Solenoid Valve.
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the actuator test mode.
• Item 02: Underdrive Solenoid Valve.
• An audible clicking or buzzing should be heard when
the underdrive solenoid valve is energized.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the solenoid valve operating properly?
YES : Go to Step 2.
NO : Repair or replace the underdrive solenoid valve.
Refer to GROUP 23B, Valve Body
. Then
confirm that the symptom is eliminated.
STEP 2. Check when shift shock occurs.
Q: When does the shift shock occur?
When engaging from "N" to "D" : Go to Step 3.
When the vehicle starts moving : Go to Step 6.
AC305412
AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827
AUTOMATIC TRANSAXLE DIAGNOSIS
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AUTOMATIC TRANSAXLE
23A-294
STEP 3. Check the hydraulic pressure (for underdrive
clutch).
Measure the hydraulic pressure for underdrive clutch when the
selector lever is shifted from "N" to "D" range. Check if the
hydraulic pressure is within the standard value. Refer to
, Hydraulic Pressure Test.
Q: Is the hydraulic pressure within the standard value?
YES : Go to Step 4.
NO : Go to Step 8.
STEP 4. Check the underdrive clutch system.
(1) Remove the valve body cover and valve body. Refer to
<F4A5A>, Transaxle
Assembly and GROUP 23B, Transaxle
.
(2) Blow 108 kPa (15 psi) compressed air into the underdrive
clutch oil orifice of the transaxle case, and check if the
underdrive clutch piston moves and air pressure is
maintained in that condition.
Q: Is the air pressure maintained?
YES : Go to Step 8.
NO : Go to Step 5.
STEP 5. Check the underdrive clutch.
(1) Remove the transaxle assembly.
(2) Check the facing for seizure and the piston seal ring for
damage and interference with the retainer. Repair or
replace the faulty parts. Refer to GROUP 23B
,
Underdrive Clutch and Input Shaft. Then check the
symptom.
Q: Is the symptom eliminated?
YES : The procedure is complete.
NO : Go to Step 9.
STEP 6. Check shift shock.
Q: Does shift shock occur?
YES : Go to Step 7.
NO : Go to Step 8.
AC001859
UNDERDRIVE
CLUTCH OIL
ORIFICE
AB
AC001861
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