Mitsubishi Galant (2004+). Manual — part 579

SPECIAL TOOLS

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ENGINE OVERHAUL <2.4L ENGINE>

11B-5

MD998780
Piston pin setting tool

MIT216941

Removal and installation of
piston pin

MB990938
Handle

MB990938-01

Installation of crankshaft rear oil
seal

MD998776
Crankshaft rear oil seal
installer

MD998376-01

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

B990938

D998776

GENERATOR AND IGNITION SYSTEM

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ENGINE OVERHAUL <2.4L ENGINE>

11B-6

GENERATOR AND IGNITION SYSTEM

REMOVAL AND INSTALLATION

M1113001000518

Required Special Tools:

• MB991398: Spark Plug Wrench

• MD998781: Flywheel Stopper

AK303211AB

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

10 ± 1 N·m
89 ± 8 in-lb

14 ± 1 N·m
124 ± 8 in-lb

25 ± 4 N·m
19 ±2 ft-lb

13 ± 1 N·m
115 ± 8 in-lb

44 ± 10 N·m
33 ± 6 ft-lb

25 ± 5 N·m
19 ± 2 ft-lb

8.5 ± 0.5 N·m
75 ± 4 in-lb

22 ± 4 N·m
17 ± 2 ft-lb

22 ± 4 N·m
17 ± 2 ft-lb

49 ± 9 N·m
36 ± 6 ft-lb

79 ± 5 N·m
58 ± 3 ft-lb

44 ± 10 N·m
33 ± 6 ft-lb

10 ± 1 N·m
89 ± 8 in-lb

10 ± 1 N·m
89 ± 8 in-lb

8.8 ± 1.0 N·m
78 ± 8 in-lb

REMOVAL STEPS

1. OIL DIPSTICK
2. OIL DIPSTICK GUIDE
3. O-RING
4. AUTO TENSIONER
5. CRANKSHAFT PULLEY
6. WATER PUMP PULLEY
7. IDLER PULLEY
8. CONNECTOR BRACKET
9. GENERATOR

10. IGNITION COIL

<<A>> >>C<<

11. SPARK PLUG
12. CONNECTOR BRACKET
13. CAMSHAFT POSITION SENSOR
14. O-RING

>>B<<

15. CAMSHAFT POSITION SENSOR

SUPPORT

<<B>> >>A<<

16. CAMSHAFT POSITION SENSING

CYLINDER

REMOVAL STEPS (Continued)

GENERATOR AND IGNITION SYSTEM

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ENGINE OVERHAUL <2.4L ENGINE>

11B-7

REMOVAL SERVICE POINT

.

<<A>> SPARK PLUG REMOVAL
Using special tool MB991398, remove the spark plug.

.

<<B>> CAMSHAFT POSITION SENSING CYLINDER
REMOVAL
1. Using special tool MD998781, hold the drive plate.
2. Remove the camshaft position sensing cylinder.

INSTALLATION SERVICE POINT

.

>>A<< CAMSHAFT POSITION SENSING CYLINDER
INSTALLATION
1. Using special tool MD998781, hold the drive plate.
2. Tighten the camshaft position sensing cylinder to the

specified torque.

Tightening torque: 22

± 4 N⋅m (17 ± 2 ft-lb)

.

AK300130AC

MB991398

AK300135

MD998781

AC

AK300135

MD998781

AC

GENERATOR AND IGNITION SYSTEM

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ENGINE OVERHAUL <2.4L ENGINE>

11B-8

>>B<< CAMSHAFT POSITION SENSOR SUPPORT
INSTALLATION
Apply a 3 mm (0.12 inch) bead of sealant (MITSUBISHI Genu-
ine Part number MD970389) in the groove as shown.

.

>>C<< SPARK PLUG INSTALLATION
Using special tool MB991398, tighten the spark plug to the
specified torque.

Tightening torque: 25

± 5 N⋅m (19 ± 2 ft-lb)

AK300004AD

ø 3 mm
(0.12 in)

AK300130AC

MB991398