Mitsubishi Montero (1991+). Manual — part 33

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Wire lead burned . . A .. Require repair or replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Inoperative includes intermittent operation or out of

OEM specification.

THERMOSTATS AND HOUSINGS

THERMOSTAT AND HOUSING INSPECTION

Condition Code Procedure

Application incorrect ... B . . . Require replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

corroded . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Cracked . . . . . A . . . Require replacement.

Housing corroded . . 1 . . .. Suggest replacement of

housing.

Inoperative . . . . A . . (1) Require replacement.

Installation incorrect .. B .. Require repair or replacement.

Leaking . . . . . A .. Require repair or replacement.

Thermostat missing . .. C . . .. Require replacement of

thermostat.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A .. Require repair or replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

VACUUM HOSES AND TUBES

VACUUM HOSE AND TUBE INSPECTION

Condition Code Procedure

Disconnected . . . A . . . . . Require repair.

Leaking . . . . . A .. Require repair or replacement.

Melted . . . . .. A . . Require repair replacement.

Missing . . . . . C . . . Require replacement.

Oil-soaked (spongy) . . 1 . . . Suggest replacement.

Restricted . . . .. A .. Require repair or replacement.

Routing incorrect . ... B . . . . . Require repair.

Surface cracks (dry-

rotted) . . . . 1 . . . Suggest replacement.

VACUUM RESERVOIRS

VACUUM RESERVOIR INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Check valve leaking

internally . . . . A . . . Require replacement.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Restricted . . . .. A .. Require repair or replacement.

VACUUM TUBES

See VACUUM HOSES AND TUBES.

VALVES IN RECEIVER (VIRS)

VALVE IN RECEIVER (VIR) INSPECTION

Condition Code Procedure

Application incorrect ... B . . . Require replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Bracket bent, affecting

performance . . . A .. Require repair or replacement.

Bracket bent, not

affecting performance .. .. . . No service suggested or

required.

Bracket broken, affecting

performance . . . A . . . Require replacement.

Bracket broken, not

affecting performance .. .. . . No service suggested or

required.

Bracket corroded,

affecting performance .. A .. Require repair or replacement.

Bracket corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Bracket cracked, affecting

performance . . . A .. Require repair or replacement.

Bracket cracked, not

affecting performance .. 1 .. Suggest repair or replacement.

Bracket holes elongated,

affecting performance .. A .. Require repair or replacement.

Bracket holes elongated,

not affecting

performance . . . .. . . No service suggested or

required.

Bracket loose, affecting

performance . . . A .. Require repair or replacement.

Bracket loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Bracket missing . . . C . . . Require replacement.

Connection damaged . .. B .. Require repair or replacement.

Contaminated, affecting

performance . . . A . . . Require replacement.

Corroded internally . . 1 . . . Suggest replacement.

Dessicant bag

deteriorated . . ... A . . (1) Require replacement.

Further inspection required.

Dessicant at the end of

its useful life

(saturated

with moisture) . . . 1 .. Suggest repair or replacement.

Filter screen torn . .. A .. Require replacement of screen.

Fitting damaged . . . B .. Require repair or replacement.

Fusible plug leaking . A . Require replacement of plug.

Inoperative . . . . A . . ... ( 2) Require repair or

replacement.

Leaking . . . . . A .. Require repair or replacement.

Pressure relief device

leaking . . . . A . Require replacement of pressure

relief device.

Restricted . . . .. A .. Require repair or replacement.

Sight glass no longer

transparent . . . 2 ... Suggest replacement of drier.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Tubing connection

leaking . . . . A .. Require repair or replacement.

(1) - Inspect system to determine effects of dessicant bag

deterioration.

(2) - Inoperative includes intermittent operation or out of

OEM specification.

WATER PUMPS (ELECTRIC AUXILIARY)

WATER PUMP (ELECTRIC AUXILIARY) INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted,

affecting performance .. A . . ... ( 1) Require repair or

replacement.

Connector melted, not

affecting performance .. 2 . . ... ( 1) Suggest repair or

replacement.

Connector missing . ... C . . . Require replacement.

Inoperative . . . . A . . (2) Require replacement.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Noisy . . . . ... 2 . . . Suggest replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Vibration . . . ... 1 .. Suggest replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Inoperative includes intermittent operation or out of

OEM specification.

WIRING HARNESSES AND CONNECTORS

WIRING HARNESS AND CONNECTOR INSPECTION

Condition Code Procedure

Application incorrect ... B .. Require repair or replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Circuit open . . . A .. Require repair or replacement.

Circuit resistance

(voltage drop) out of